Generac 004373-1, 004626-0 owner manual Spark Plugs, Battery Maintenance

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Section 4 — Maintenance

Guardian Liquid-cooled 40 kW Generator

Figure 4.3 – Engine Air Cleaner

3. Have the state of charge and condition checked.

 

This should be done with an automotive-type bat-

Air Cleaner

tery hydrometer or load test.

See the “Service Schedule,” Section 4.12, Page 19, for rec- ommended air cleaner maintenance.

4.4 SPARK PLUGS

Reset the spark plug gap or replace the spark plugs as necessary. See Section 4.12, Page 19.

1.Clean the area around the base of the spark plugs to keep dirt and debris out of the engine. Clean the plugs by scraping using a wire brush. Do not “blast” the spark plugs to clean.

2.Remove the spark plugs and check the condition. Replace the spark plugs if worn or if reuse is ques- tionable. See the “Service Schedule,” Section 4.12, Page 19, for recommended inspection.

3.Check the spark plug gap using a feeler gauge. Adjust the gap to 0.045 inch (1.1 mm) by carefully bending the ground electrode (Figure 4.4).

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Standby generators installed with automatic transfer switches will crank and start automatical- ly when normal (utility) source voltage is removed or is below an acceptable preset level. To prevent such automatic start-up and possible injury to per- sonnel, do not connect battery cables until the normal source voltage at the transfer switch is correct and the system is ready to be placed into operation.

Storage batteries give off explosive hydrogen gas. This gas can form an explosive mixture around the battery for several hours after charging. The slightest spark can ignite the gas and cause an explosion. Such an explosion can shatter the bat- tery and cause blindness or other injury. Any area that houses a storage battery must be properly ventilated. Do not allow smoking, open flame, sparks or any spark producing tools or equipment near the battery.

Battery electrolyte fluid is an extremely caustic sulfuric acid solution that can cause severe burns. Do not permit fluid to contact eyes, skin, clothing, painted surfaces, etc. Wear protective goggles, protective clothing and gloves when handling a battery. If fluid is spilled, flush the affected area immediately with clear water.

Figure 4.4 – Setting the Spark Plug Gap

4.5 BATTERY MAINTENANCE

The battery should be inspected per the “Service Schedule,” Section 4.12, Page 19. The following proce- dure should be followed for inspection:

1.Inspect the battery posts and cables for tightness and corrosion. Tighten and clean as necessary.

2.Check the battery fluid level of unsealed batteries and, if necessary, fill with DISTILLED WATER ONLY. DO NOT USE TAP WATER IN BATTERIES.

16 Generac® Power Systems, Inc.

Do not dispose of the battery in a fire. The bat- tery is capable of exploding.

Do not open or mutilate the battery. Released ! electrolyte can be toxic and harmful to the skin

and eyes.

 

The battery represents a risk of high short circuit

 

current. When working on the battery, always

 

remove watches, rings or other metal objects, and

 

only use tools that have insulated handles.

Battery replacement

Generac uses a Group 27F vented type battery that has 600 CCA @ 0º F. Generac’s part number is 058665.

Note:

The BCI number should be located directly on the battery.

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Contents Power SYSTEMS, INC Introduction Authorized Dealer LocationMaintenance Safety Rules General InformationInstallation Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards Generator AC Connection Systems UNPACKING/INSPECTIONGenerator Automatic System OperationSpecifications Main Circuit BreakerEngine Protective Devices Engine Fuel Requirements RecommendationsGenerator and Load Compatibility Conversion to LP GAS VaporCoolant Emissions Control SystemAIR Fuel Ratio Controller Nfpa Standards Standby Generator InstallationBasic Standby Electric System Other Published StandardsPre-Packaged Type Switch Transfer Switch Start Signal ConnectionsGTS Type Switch Emergency Circuit Isolation MethodBattery Installation Preparation Before START-UPVented Batteries Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch Automatic Transfer Operation OFF PositionManual Position Sequence of Automatic OperationWeekly Exercise Cycle Checking the Engine OIL LevelChanging the Engine OIL and Filter Oil and Filter Change ProcedureChanging the Engine AIR Cleaner Engine Oil RecommendationsBattery Maintenance Spark PlugsOverload Protection for Engine DC Electrical System Miscellaneous MaintenanceCleaning the Generator DC FuseOUT of Service Procedure Removal From ServiceReturn To Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Section Power Systems, Inc Generac Power Systems, Inc Electrical Data Electrical Data Electrical Data Wiring Diagram RED Brush Units DPEPanel Face Switch Selector 6A AMP/V Switch Rocker Dpst 125V SPDSwitch TOG Dpdt 15/10 SP Part of Control Panel Wire HarnessGenerators Cover Plate AVR CONTROLLER, B-C #DPG-2103Screen Cover Plate EgovHousing Governor Connect Assembly Motor StepperConnector Interface Assembly Cover Conn HousingPlug Button 3 DIA BASE, Mounting ASSEMBLY, 4.3LAssembly Groundwire 10/3/8 DIRECT-COUPLED4640 31 33 Engine 4.3L GM Switch OIL PressureDC Alternator Assembly Pulley TensionerExploded Views and Parts Lists Wires Spark Plug 4.3L Retainer Plug WiresRetainer Spark Plug Wires Connector C/C VentAdd item #42 vinyl trim as shown Assembly Scroll 390 SAE FAN Assembly 390 SAE DDAssembly Brush & Shunt Carrier Rear BearingShakeproof INT M6 SS Assembly Cover AccessDuct Bottom Duct Front PanelRadiator 14 FIN/INCH Tank Coolant RecoveryBracket Coolant Recovery Tank Venturi 16 DIA 35KWGasket AIR Cleaner Plate AIR Cleanr BottomPlate AIR Cleaner TOP Gasket Carburetor AdaptorHose 1 in ID LP GAS Mixer only Natural GASNPT X Actuator Throttle 42MMNipple Pipe 3/4NPTX4.5 BLK IRN Support Solenoid NAT GASNipple TOE 3/4 NPT X Hose 1IN ID LP GASRegulator N/G R600S LUG Rngtng INSDECAL,INLET Pressure HEATER, Engine 2000W Hose Connection TEEHEATER, Engine 1800W HOSE, Preformed Block HeaterCable Battery Black #1 X Battery 12VDC 90-AH 27F OptionalHold Down Battery Cable Battery RED #1 X11 12 Relay Solenoid 12VDC PNL MNT Cover Lower Connection BOXBushing Snap SB-2.5-31 Transformer 200A to 5A 5VAExploded Views and Parts Lists Mounting Band A-GRP Catalyst Tube Straight a GroupMuffler Catalyst 4.3L Shield Heat Crossover 4.3LMuffler 2-1/2 INLET/OUTLET Clamp Band MufflerGuardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places Warranty Schedule This Warranty Shall not Apply to the Following