Generac 004373-1, 004626-0 Changing the Engine OIL and Filter, Engine Oil Recommendations

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Section 4 — Maintenance

Guardian Liquid-cooled 40 kW Generator

Figure 4.1 – Oil Dipstick and Fill

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4.2 CHANGING THE ENGINE OIL AND FILTER

￿4.2.1 Engine Oil Recommendations

Use oil of API Service Class SG, SH or SJ. The recommended oil grade for the engine is SAE 15W-40.

NOTE:

The unit is supplied with “break-in” oil. See the “Service Schedule,” Section 4.12 (Page 19), for the first required oil change.

Any attempt to crank or start the engine before

!it has been properly serviced with the recom- mended oil may result in an engine failure.

￿4.2.2 Oil and Filter Change Procedure

To change the oil and filter, proceed as follows:

Refer to the “Service Schedule,” (Section 4.12, Page 19) for engine oil and filter change frequencies.

Drain the oil while the engine is still warm from run- ning. This means, warm up the engine, shut it down and drain it immediately as follows:

1.Remove the oil drain hose from its retaining clip, located on the generator base frame.

2.Loosen and remove the oil drain hose cap, located on the base frame end of the hose. Drain the oil completely into a suitable container.

3.When all of the oil has drained, install and tighten the oil drain hose cap.

4.Turn the oil filter (Generac part number 0A37970001, Figure 4.2) counterclockwise and remove it. Properly dispose of the old filter.

Figure 4.2 – Oil Filter

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5.Apply a light coating of engine oil to the seal of new oil filter. Install the filter and tighten by hand only. DO NOT OVERTIGHTEN.

6.Remove the oil fill cap (Figure 4.1). Add the recom- mended oil (see Section 4.2.1). DO NOT FILL ABOVE THE DIPSTICK “FULL” MARK. Crankcase oil capacity is 4.5 U.S. quarts (4.25 L).

After refilling the crankcase with oil, always

!check the oil level on the dipstick. Never operate the engine with the oil level below the “Add” mark on the dipstick. Doing this could damage the engine.

7.Start the engine and check for oil leaks.

8.Check the oil level after checking for leaks to ensure that the oil is filled to the proper level.

4.3 CHANGING THE ENGINE AIR CLEANER

To replace the engine air cleaner, (Generac part num- ber 0A4637, simply remove the air cleaner cover and replace the air filter making sure it is positioned properly before reattaching the cover. (See Figure 4.3, page 16)

Generac® Power Systems, Inc. 15

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Contents Power SYSTEMS, INC Authorized Dealer Location IntroductionInstallation Safety Rules General InformationMaintenance Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards Generator UNPACKING/INSPECTIONGenerator AC Connection Systems Automatic System OperationEngine Protective Devices SpecificationsMain Circuit Breaker Generator and Load Compatibility Fuel Requirements RecommendationsEngine Conversion to LP GAS VaporAIR Fuel Ratio Controller CoolantEmissions Control System Basic Standby Electric System Standby Generator InstallationNfpa Standards Other Published StandardsGTS Type Switch Transfer Switch Start Signal ConnectionsPre-Packaged Type Switch Emergency Circuit Isolation MethodVented Batteries Battery InstallationPreparation Before START-UP Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch Manual Position OFF PositionAutomatic Transfer Operation Sequence of Automatic OperationChecking the Engine OIL Level Weekly Exercise CycleChanging the Engine AIR Cleaner Oil and Filter Change ProcedureChanging the Engine OIL and Filter Engine Oil RecommendationsSpark Plugs Battery MaintenanceCleaning the Generator Miscellaneous MaintenanceOverload Protection for Engine DC Electrical System DC FuseReturn To Service OUT of Service ProcedureRemoval From Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Section Power Systems, Inc Generac Power Systems, Inc Electrical Data Electrical Data Electrical Data Wiring Diagram DPE RED Brush UnitsPanel Face Switch TOG Dpdt 15/10 SP Switch Rocker Dpst 125V SPDSwitch Selector 6A AMP/V Part of Control Panel Wire HarnessGenerators Screen CONTROLLER, B-C #DPG-2103Cover Plate AVR Cover Plate EgovConnector Interface Assembly Assembly Motor StepperHousing Governor Connect Cover Conn HousingAssembly Groundwire 10/3/8 BASE, Mounting ASSEMBLY, 4.3LPlug Button 3 DIA DIRECT-COUPLED4640 31 33 DC Alternator Assembly Switch OIL PressureEngine 4.3L GM Pulley TensionerExploded Views and Parts Lists Retainer Spark Plug Wires Retainer Plug WiresWires Spark Plug 4.3L Connector C/C VentAdd item #42 vinyl trim as shown Assembly Brush & Shunt FAN Assembly 390 SAE DDAssembly Scroll 390 SAE Carrier Rear BearingDuct Bottom Assembly Cover AccessShakeproof INT M6 SS Duct Front PanelBracket Coolant Recovery Tank Tank Coolant RecoveryRadiator 14 FIN/INCH Venturi 16 DIA 35KWPlate AIR Cleaner TOP Plate AIR Cleanr BottomGasket AIR Cleaner Gasket Carburetor AdaptorNPT X Mixer only Natural GASHose 1 in ID LP GAS Actuator Throttle 42MMNipple TOE 3/4 NPT X Support Solenoid NAT GASNipple Pipe 3/4NPTX4.5 BLK IRN Hose 1IN ID LP GASDECAL,INLET Pressure Regulator N/G R600SLUG Rngtng INS HEATER, Engine 1800W Hose Connection TEEHEATER, Engine 2000W HOSE, Preformed Block HeaterHold Down Battery Battery 12VDC 90-AH 27F OptionalCable Battery Black #1 X Cable Battery RED #1 X11 12 Bushing Snap SB-2.5-31 Cover Lower Connection BOXRelay Solenoid 12VDC PNL MNT Transformer 200A to 5A 5VAExploded Views and Parts Lists Muffler Catalyst 4.3L Tube Straight a GroupMounting Band A-GRP Catalyst Shield Heat Crossover 4.3LClamp Band Muffler Muffler 2-1/2 INLET/OUTLETGuardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places This Warranty Shall not Apply to the Following Warranty Schedule