Generac 004373-1, 004626-0 CONTROLLER, B-C #DPG-2103, Screen, Cover Plate AVR, Cover Plate Egov

Page 35

 

 

 

 

Section 7 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

(Model No. 004626-0) Guardian Liquid-cooled 40 kW Generators

 

 

 

 

 

Control Panel - Drawing No. 0D6978-A

 

ITEM

PART NO. QTY.

DESCRIPTION

 

ITEM

PART NO. QTY.

DESCRIPTION

 

1

0D7397

1

PNL BTM & BACK CNTL PNL 04626

34

0C1229

1

DECAL CUST CONN BOX

 

2

0D1521A

1

CONTROL PANEL FRONT W/ SILK

35

0D3440

1

CONTROLLER, B-C #DPG-2103

 

 

 

 

SCREEN

36

0A3968

1

CAPACITOR FILTER ASY

 

3

0D1522

1

PANEL SIDE COVER CONTROL PANEL

37

048766

REF

BLOCK TERM 20A 2 X 6 X 1100V

 

4

067680

1

ASSY VOLTAGE REGULATOR 60HZ

38

0A1441B

1

COVER PLATE AVR

 

5

0C8243

1

WASHER LOCK HDP DEUTSCH

39

083264

1

TFMR ASM,CMA 240/12V

 

6

0C8244

1

NUT, HDP DEUTSCH

40

0A1441C

1

COVER PLATE EGOV

 

7

0A6321

1

PANEL LEFT SIDE E

41

057335

REF

BLOCK TERM 20A 20 X 6 X 1100V

 

8

048467

1

CIRCT BRK 7 X 1 ETA 46-500-P

42

076061

1

DECAL TERM. STRIP

 

9

057907

1

RES WW LUG 10R 10% 25W

43

029333

6

TIE WRAP 7.4" X .19" NATL UL

 

10

064008

1

COVER CON PNL TOP (NOT SHOWN)

44

040479

4

VIB MNT 1.0 X 1.0 X 1/4-20

 

11

0A6323

1

CHASSIS AVR & E-GOV

45

022507

4

SCREW HHC 1/4-20 X 1/2 G5

 

12

055444

1

HEATSINK

46

022127

4

NUT HEX 1/4-20 STEEL

 

13

030468

1

WASHER STEP NYLON .20

47

022097

4

WASHER LOCK M6-1/4

 

14

049939

1

RECTIFIER MSC 12A 600V 1N1206R

48

033121

14

SCREW HHC #10-32 X 1/2

 

15

070370

1

WASHER MICA .203

49

022152

14

WASHER LOCK #10

 

16

022158

1

NUT HEX #10-32 STEEL

50

036902

4

SCREW PPHM #6-32 X 1/2

 

17

023762

1

WASHER SHAKEPROOF EXT #10 STL

51

022155

6

WASHER LOCK #6

 

18

023897

15

WASHER FLAT #10 ZINC

52

022985

8

WASHER FLAT #6 ZINC

 

19

076009A

1

PP LOGIC ASM 50/60HZ

53

036918

8

SCREW PPHM #8-32 X 1/2

 

20

040213

4

PCB SUPPORT SNAP-IN 1/4"

54

022264

8

WASHER LOCK #8-M4

 

21

0A3394

1

DECAL, ELEC GOVERNOR

55

038150

8

WASHER FLAT #8 ZINC

 

22

082573

1

SWITCH ROCKER DPST 125V SPD

56

022471

8

NUT HEX #8-32 STEEL

 

23

076020

1

SWITCH TOG DPDT 15/10 SP

57

022188

6

NUT HEX #6-32 STEEL

 

24

032300

1

HOLDER FUSE

58

0C2428

8

SCREW PHTT #6-32 X 1/2 ZYC

 

25

022676

1

FUSE 15A X AGC15

59

0C2323

4

SCREW PHTT #6-32 X 5/8 ZYC

 

26

064009

1

LIGHT 12VDC .02A LED RED PILOT

60

0A2284

4

SCREW SWAGE 8-32 X 1/2 Z/YC

 

27

061945

1

SWITCH SELECTOR 6A AMP/V

61

0C1127

1

DECAL AVR COVER

 

28

076037

1

VOLTMETER DC 8-18V

62*

0D5324

4

FUSE & HOLDER LITTEL 7.5A

 

29

070081

1

HOURMETER

63*

0A9611

1

FUSE 7.5AXBK/AGC7.5NX

 

30

070043

1

VOLTMETER AC 0-300

 

 

 

 

 

 

 

 

 

31

070045

1

AMMETER AC 0-200

 

 

 

 

 

 

 

 

 

32

070042

1

FREQUENCY METER 240V 55-65HZ

 

 

* PART OF CONTROL PANEL WIRE HARNESS

 

33

081988

1

DECAL EXERCISE INFO

 

 

 

 

 

 

 

 

Generac® Power Systems, Inc. 33

Page 34 Page 36
Image 35
Page 34 Page 36
Contents Power SYSTEMS, INC Authorized Dealer Location IntroductionSection Installation Drawings 56-57 Warranty Back Cover Safety Rules General InformationInstallation MaintenanceGeneral Hazards Electrical Hazards Automatic System Operation UNPACKING/INSPECTIONGenerator Generator AC Connection SystemsEngine Protective Devices SpecificationsMain Circuit Breaker Conversion to LP GAS Vapor Fuel Requirements RecommendationsGenerator and Load Compatibility EngineAIR Fuel Ratio Controller CoolantEmissions Control System Other Published Standards Standby Generator InstallationBasic Standby Electric System Nfpa StandardsEmergency Circuit Isolation Method Transfer Switch Start Signal ConnectionsGTS Type Switch Pre-Packaged Type SwitchVented Batteries Battery InstallationPreparation Before START-UP Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch Sequence of Automatic Operation OFF PositionManual Position Automatic Transfer OperationChecking the Engine OIL Level Weekly Exercise CycleEngine Oil Recommendations Oil and Filter Change ProcedureChanging the Engine AIR Cleaner Changing the Engine OIL and FilterSpark Plugs Battery MaintenanceDC Fuse Miscellaneous MaintenanceCleaning the Generator Overload Protection for Engine DC Electrical SystemReturn To Service OUT of Service ProcedureRemoval From Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Section Power Systems, Inc Generac Power Systems, Inc Electrical Data Electrical Data Electrical Data Wiring Diagram DPE RED Brush Units Panel Face Part of Control Panel Wire Harness Switch Rocker Dpst 125V SPDSwitch TOG Dpdt 15/10 SP Switch Selector 6A AMP/VGenerators Cover Plate Egov CONTROLLER, B-C #DPG-2103Screen Cover Plate AVRCover Conn Housing Assembly Motor StepperConnector Interface Assembly Housing Governor ConnectDIRECT-COUPLED BASE, Mounting ASSEMBLY, 4.3LAssembly Groundwire 10/3/8 Plug Button 3 DIA4640 31 33 Pulley Tensioner Switch OIL PressureDC Alternator Assembly Engine 4.3L GMExploded Views and Parts Lists Connector C/C Vent Retainer Plug WiresRetainer Spark Plug Wires Wires Spark Plug 4.3LAdd item #42 vinyl trim as shown Carrier Rear Bearing FAN Assembly 390 SAE DDAssembly Brush & Shunt Assembly Scroll 390 SAEDuct Front Panel Assembly Cover AccessDuct Bottom Shakeproof INT M6 SSVenturi 16 DIA 35KW Tank Coolant RecoveryBracket Coolant Recovery Tank Radiator 14 FIN/INCHGasket Carburetor Adaptor Plate AIR Cleanr BottomPlate AIR Cleaner TOP Gasket AIR CleanerActuator Throttle 42MM Mixer only Natural GASNPT X Hose 1 in ID LP GASHose 1IN ID LP GAS Support Solenoid NAT GASNipple TOE 3/4 NPT X Nipple Pipe 3/4NPTX4.5 BLK IRNDECAL,INLET Pressure Regulator N/G R600SLUG Rngtng INS HOSE, Preformed Block Heater Hose Connection TEEHEATER, Engine 1800W HEATER, Engine 2000WCable Battery RED #1 X Battery 12VDC 90-AH 27F OptionalHold Down Battery Cable Battery Black #1 X11 12 Transformer 200A to 5A 5VA Cover Lower Connection BOXBushing Snap SB-2.5-31 Relay Solenoid 12VDC PNL MNTExploded Views and Parts Lists Shield Heat Crossover 4.3L Tube Straight a GroupMuffler Catalyst 4.3L Mounting Band A-GRP CatalystClamp Band Muffler Muffler 2-1/2 INLET/OUTLETGuardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places This Warranty Shall not Apply to the Following Warranty Schedule
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