Generac 004373-1, 004626-0 owner manual Unpacking/Inspection, Generator AC Connection Systems

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Section 1 — General Information

Guardian Liquid-cooled 40 kW Generator

1.1UNPACKING/INSPECTION

After unpacking, carefully inspect the contents for damage.

This standby generator set has been factory installed in an all-weather, metal enclosure that is intended exclusively for outdoor installation.

1.2THE GENERATOR

This liquid-cooled, Guardian generator set is designed to supply electrical power to operate critical electrical loads during utility power failure. Use this generator as a source of electrical power for the operation of 120 and/or 240-volt, single-phase loads.

If this generator is used to power electrical load circuits normally powered by a utility power source, code requires to install a transfer switch. The transfer switch must effectively isolate the electrical system from the utility distribution sys- tem when the generator is operating (NEC 701). Failure to isolate an electrical system by such means will result in damage to the generator and also may result in injury or death to utility power workers due to backfeed of electrical energy.

If any loss or damage is noted at time of delivery, have the person(s) making the delivery note all damage on the freight bill or affix his or her signature under the consignor's memo of loss or damage.

If there is loss or damage after delivery, separate the damaged materials and contact the carrier for claim procedures.

“Concealed damage” is understood to mean damage to the contents of a package that is not in evidence at the time of delivery, but is discovered later.

￿1.1.1 LIFTING THE GENERATOR

When lifting or hoisting equipment is used, be careful not to touch overhead power lines.

The generator’s weight of more than 2,000

!pounds requires proper tools and equipment, and qualified personnel to be used in all phases of handling and unpacking.

1.3GENERATOR AC

CONNECTION SYSTEMS

Figure 1.1 represents a single-phase, four-wire genera- tor AC connection system. The stator assembly in this system consists of a pair of stationary windings with two leads brought out of each winding. Each single winding can supply a 120-volt, 60-Hertz AC output. When the two windings are connected in series, a 240- volt, 60-Hertz AC output results. Typically, the two “hot” leads in the circuit are Wires 11 and 44. The neutral leads are the junction of Wires 22 and 33.

Figure 1.1 – Single-phase

Generator AC Connection System

Neutral Block

1.4AUTOMATIC SYSTEM OPERATION

When this generator, along with its transfer switch, has been installed and interconnected, a circuit board in the generator panel continuously monitors utility power source voltage. Should that voltage drop below a preset value, and remain at such a low state for a preset amount of time, the generator cranks and starts. After the gener- ator starts, the transfer switch transfers load circuits so the generator can power them.

When utility source voltage has been restored, the switch transfers back to the utility source voltage, and the generator then shuts down after a brief cool-down time.

4 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Introduction Authorized Dealer Location Maintenance Safety Rules General Information Installation Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards Generator AC Connection Systems UNPACKING/INSPECTIONGenerator Automatic System OperationSpecifications Main Circuit BreakerEngine Protective Devices Engine Fuel Requirements RecommendationsGenerator and Load Compatibility Conversion to LP GAS VaporCoolant Emissions Control SystemAIR Fuel Ratio Controller Nfpa Standards Standby Generator InstallationBasic Standby Electric System Other Published StandardsPre-Packaged Type Switch Transfer Switch Start Signal ConnectionsGTS Type Switch Emergency Circuit Isolation MethodBattery Installation Preparation Before START-UPVented Batteries Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch Automatic Transfer Operation OFF PositionManual Position Sequence of Automatic OperationWeekly Exercise Cycle Checking the Engine OIL LevelChanging the Engine OIL and Filter Oil and Filter Change ProcedureChanging the Engine AIR Cleaner Engine Oil RecommendationsBattery Maintenance Spark PlugsOverload Protection for Engine DC Electrical System Miscellaneous MaintenanceCleaning the Generator DC FuseOUT of Service Procedure Removal From ServiceReturn To Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Section Power Systems, Inc Generac Power Systems, Inc Electrical Data Electrical Data Electrical Data Wiring Diagram RED Brush Units DPEPanel Face Switch Selector 6A AMP/V Switch Rocker Dpst 125V SPDSwitch TOG Dpdt 15/10 SP Part of Control Panel Wire HarnessGenerators Cover Plate AVR CONTROLLER, B-C #DPG-2103Screen Cover Plate EgovHousing Governor Connect Assembly Motor StepperConnector Interface Assembly Cover Conn HousingPlug Button 3 DIA BASE, Mounting ASSEMBLY, 4.3LAssembly Groundwire 10/3/8 DIRECT-COUPLED4640 31 33 Engine 4.3L GM Switch OIL PressureDC Alternator Assembly Pulley TensionerExploded Views and Parts Lists Wires Spark Plug 4.3L Retainer Plug WiresRetainer Spark Plug Wires Connector C/C VentAdd item #42 vinyl trim as shown Assembly Scroll 390 SAE FAN Assembly 390 SAE DDAssembly Brush & Shunt Carrier Rear BearingShakeproof INT M6 SS Assembly Cover AccessDuct Bottom Duct Front PanelRadiator 14 FIN/INCH Tank Coolant RecoveryBracket Coolant Recovery Tank Venturi 16 DIA 35KWGasket AIR Cleaner Plate AIR Cleanr BottomPlate AIR Cleaner TOP Gasket Carburetor AdaptorHose 1 in ID LP GAS Mixer only Natural GASNPT X Actuator Throttle 42MMNipple Pipe 3/4NPTX4.5 BLK IRN Support Solenoid NAT GASNipple TOE 3/4 NPT X Hose 1IN ID LP GASRegulator N/G R600S LUG Rngtng INSDECAL,INLET Pressure HEATER, Engine 2000W Hose Connection TEEHEATER, Engine 1800W HOSE, Preformed Block HeaterCable Battery Black #1 X Battery 12VDC 90-AH 27F OptionalHold Down Battery Cable Battery RED #1 X11 12 Relay Solenoid 12VDC PNL MNT Cover Lower Connection BOXBushing Snap SB-2.5-31 Transformer 200A to 5A 5VAExploded Views and Parts Lists Mounting Band A-GRP Catalyst Tube Straight a GroupMuffler Catalyst 4.3L Shield Heat Crossover 4.3LMuffler 2-1/2 INLET/OUTLET Clamp Band MufflerGuardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places Warranty Schedule This Warranty Shall not Apply to the Following