Generac 004373-1, 004626-0 BASE, Mounting ASSEMBLY, 4.3L, Plug Button 3 DIA, Direct-Coupled

Page 37

Section 7 — Exploded Views and Parts Lists

(Model Nos. 004373-1 & 004626-0) Guardian Liquid-cooled 40 kW Generator Mounting Base – Drawing No. 0C4399-C

*26

 

 

 

 

 

 

 

 

*27

 

 

 

 

 

6

 

 

 

 

12

19

11

10

5

 

 

 

18

 

 

 

 

19

*28

 

5

 

 

 

 

12

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*27

1

6

 

 

 

 

 

10

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

To Oil Drain

 

 

 

 

 

 

 

 

 

 

 

 

21

On Oil Pan.

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

 

23

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

 

 

 

 

 

 

*26

 

 

 

 

 

24

 

 

 

 

*26

 

 

 

 

 

 

 

 

29

*27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*28

3

 

 

 

 

33

 

 

 

 

 

 

 

 

 

 

*27

 

 

 

 

32

 

 

 

31

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

 

 

16

 

 

 

 

 

*25

 

 

17

 

 

 

 

 

 

 

 

13

 

18

20

15

*27

*28

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0C3250

1

BASE, MOUNTING ASSEMBLY, 4.3L

* 25

0A8785

4

PLUG BUTTON 3" DIA.

 

 

 

(DIRECT-COUPLED)

* 26

0C4360

8

PLATE VARMINT

3

055414

1

LUG SLDLSS #2-#8 X 17/64 CU

* 27

071693

16

WASHER FLAT .281 ID X 1.0 OD

5

022129

2

WASHER LOCK M8-5/16

* 28

0C2454

16

SCREW TH-FRM M6-1 X 16 N WA Z/JS

6

045771

2

NUT HEX M8-1.25 G8 YEL CHR

* 29

0C4753

1

PLUG 3/4 BUTTON

10

043107

2

SCREW HHC M8-1.25 X 25 G8.8

30

022413

1

SCREW HHC 1/4-20 X 1 G5

11

022145

2

WASHER FLAT 5/16 ZINC

31

022473

1

WASHER FLAT 1/4 ZINC

12

027482

3

WASHER SHAKEPROOF EXT 5/16 STL

32

022097

1

WASHER LOCK M6-1/4

13

055597

4

SCREW HHC M12-1.75 X 85 G8.8

33

022127

1

NUT HEX 1/4-20 STEEL

14

052251

2

DAMPENER VIBRATION 40 BLUE

 

 

 

 

 

15

052257

4

SPACER .49 X .62 X 1.87 PWDR/ZINC

 

 

 

 

 

16

052252

4

DAMPENER VIBRATION

 

 

NOTES: 1) * ITEMS 25, 26, 27, 28 & 29 ARE INCLUDED FOR UNITS

17

052259

4

WASHER FLAT M12

 

 

 

WITH ENCLOSURES ONLY. NOT INCLUDED WITH

18

052860

4

NUT LOCKING M12-1.75

 

 

 

OPEN SETS.

19

0536210098

1

ASSEMBLY GROUNDWIRE 10"/3/8

 

 

2) ITEM 25 (PLUG BUTTON 3" DIA.) IS USED AFTER

20

052251A

2

DAMPENER VIBRATION 50 WHITE

 

 

 

SHIPPING. HOLES ARE TO REMAIN UNCOVERED

21

044118

1

BARBED STRAIGHT 1/2 NPT X 5/8

 

 

 

FOR SHIPPING PURPOSES. PLUGS CAN BE FOUND

22

057823

2

CLAMP HOSE #10 .56 - 1.06

 

 

 

IN THE MANUAL BAG LOCATED INSIDE THE LOWER

23

057448

11"

HOSE 5/8 ID TYPE 3 SINGLE

 

 

 

CONNECTION BOX.

24

024310

1

PLUG STD PIPE 1/2 STEEL SQ HD

 

 

 

 

 

Generac® Power Systems, Inc. 35

Image 37
Contents Power SYSTEMS, INC Authorized Dealer Location IntroductionInstallation Safety Rules General InformationMaintenance Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards Generator UNPACKING/INSPECTIONGenerator AC Connection Systems Automatic System OperationMain Circuit Breaker SpecificationsEngine Protective Devices Generator and Load Compatibility Fuel Requirements RecommendationsEngine Conversion to LP GAS VaporEmissions Control System CoolantAIR Fuel Ratio Controller Basic Standby Electric System Standby Generator InstallationNfpa Standards Other Published StandardsGTS Type Switch Transfer Switch Start Signal ConnectionsPre-Packaged Type Switch Emergency Circuit Isolation MethodPreparation Before START-UP Battery InstallationVented Batteries Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch Manual Position OFF PositionAutomatic Transfer Operation Sequence of Automatic OperationChecking the Engine OIL Level Weekly Exercise CycleChanging the Engine AIR Cleaner Oil and Filter Change ProcedureChanging the Engine OIL and Filter Engine Oil RecommendationsSpark Plugs Battery MaintenanceCleaning the Generator Miscellaneous MaintenanceOverload Protection for Engine DC Electrical System DC FuseRemoval From Service OUT of Service ProcedureReturn To Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Section Power Systems, Inc Generac Power Systems, Inc Electrical Data Electrical Data Electrical Data Wiring Diagram DPE RED Brush UnitsPanel Face Switch TOG Dpdt 15/10 SP Switch Rocker Dpst 125V SPDSwitch Selector 6A AMP/V Part of Control Panel Wire Harness Generators Screen CONTROLLER, B-C #DPG-2103Cover Plate AVR Cover Plate EgovConnector Interface Assembly Assembly Motor StepperHousing Governor Connect Cover Conn HousingAssembly Groundwire 10/3/8 BASE, Mounting ASSEMBLY, 4.3LPlug Button 3 DIA DIRECT-COUPLED4640 31 33 DC Alternator Assembly Switch OIL PressureEngine 4.3L GM Pulley TensionerExploded Views and Parts Lists Retainer Spark Plug Wires Retainer Plug WiresWires Spark Plug 4.3L Connector C/C VentAdd item #42 vinyl trim as shown Assembly Brush & Shunt FAN Assembly 390 SAE DDAssembly Scroll 390 SAE Carrier Rear BearingDuct Bottom Assembly Cover AccessShakeproof INT M6 SS Duct Front PanelBracket Coolant Recovery Tank Tank Coolant RecoveryRadiator 14 FIN/INCH Venturi 16 DIA 35KWPlate AIR Cleaner TOP Plate AIR Cleanr BottomGasket AIR Cleaner Gasket Carburetor AdaptorNPT X Mixer only Natural GASHose 1 in ID LP GAS Actuator Throttle 42MMNipple TOE 3/4 NPT X Support Solenoid NAT GASNipple Pipe 3/4NPTX4.5 BLK IRN Hose 1IN ID LP GASLUG Rngtng INS Regulator N/G R600SDECAL,INLET Pressure HEATER, Engine 1800W Hose Connection TEEHEATER, Engine 2000W HOSE, Preformed Block HeaterHold Down Battery Battery 12VDC 90-AH 27F OptionalCable Battery Black #1 X Cable Battery RED #1 X11 12 Bushing Snap SB-2.5-31 Cover Lower Connection BOXRelay Solenoid 12VDC PNL MNT Transformer 200A to 5A 5VAExploded Views and Parts Lists Muffler Catalyst 4.3L Tube Straight a GroupMounting Band A-GRP Catalyst Shield Heat Crossover 4.3LClamp Band Muffler Muffler 2-1/2 INLET/OUTLETGuardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places This Warranty Shall not Apply to the Following Warranty Schedule