Generac 004373-1, 004626-0 owner manual Service Schedule, SYSTEM/COMPONENT Procedure Frequency

Page 21

Section 4 — Maintenance

Guardian Liquid-cooled 40 kW Generator

4.12 SERVICE SCHEDULE

ATTENTION: It is recommended that all service work

be performed by your nearest Generac/Guardian Authorized Dealer.

 

SYSTEM/COMPONENT

 

PROCEDURE

 

FREQUENCY

 

 

X = Action

Inspect

Change

Clean

W = Weekly

 

 

R = Replace/Adjust as Needed

 

 

 

M = Monthly

 

 

* = Notify Dealer

 

 

 

Y = Yearly

 

 

if Repair is Needed.

 

 

 

H = Hours

 

 

FUEL

 

 

 

 

 

 

Fuel lines and connections*

X

 

 

EVERY 3 M

 

 

LUBRICATION

 

 

 

 

 

 

Oil level

X

 

 

M

 

 

Oil

 

X

 

FIRST 9 H,

 

 

 

 

 

 

EVERY 150 H / 6 M

 

 

Oil filter

 

X

 

FIRST 9 H,

 

 

 

 

 

 

EVERY 150 H / 6 M

 

 

Oil line leakage*

X

 

 

100 H

 

 

COOLING

 

 

 

 

 

 

Engine cooling system*

X

 

 

M

 

 

Coolant

 

X

 

Y

 

 

Enclosure louvers

X

 

X

W

 

 

EXHAUST

 

 

 

 

 

 

Exhaust system

X

 

 

EVERY 3 M

 

 

Retorque Exhaust Manifold*

X

 

 

FIRST 100 H AND

 

 

 

 

 

 

EVERY 800 H

 

 

BATTERY

 

 

 

 

 

 

Charge and condition

X

R

X

EVERY 3 M

 

 

FAN BELT

 

 

 

 

 

 

Tension and condition*

X

R

 

EVERY 3 M

 

 

ENGINE

 

 

 

 

 

 

Retorque cylinder head*

X

 

 

FIRST 100 H AND

 

 

 

 

 

 

EVERY 800 H

 

 

Retorque intake manifold*

X

 

 

FIRST 100 H AND

 

 

 

 

 

 

EVERY 800 H

 

 

Starter motor*

X

R

 

EVERY 500 H

 

 

DC alternator*

X

R

 

EVERY 500 H AND Y

 

 

Air cleaner*

X

R

 

EVERY 500 H

 

 

Compression*

X

 

 

EVERY 800 H

 

 

Valve clearance*

X

R

 

EVERY 800 H

 

 

Governor*

X

R

 

Y

 

 

Safety devices*

X

R

 

EVERY 6 M

 

 

Spark plugs

X

R

 

500 H AND Y

 

 

Ignition system*

X

R

 

EVERY 3 M

 

 

GENERAL

 

 

 

 

 

 

Overall condition

X

 

X

M

 

 

Exercise system

 

 

 

W

 

 

COMPLETE TUNE-UP*

TO BE COMPLETED BY A GENERAC/

Y

 

 

 

GUARDIAN AUTHORIZED DEALER

 

 

 

 

 

 

Generac® Power Systems, Inc. 19

 

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Contents Power SYSTEMS, INC Authorized Dealer Location IntroductionInstallation Safety Rules General InformationMaintenance Section Installation Drawings 56-57 Warranty Back CoverGeneral Hazards Electrical Hazards Generator UNPACKING/INSPECTIONGenerator AC Connection Systems Automatic System OperationSpecifications Main Circuit BreakerEngine Protective Devices Generator and Load Compatibility Fuel Requirements RecommendationsEngine Conversion to LP GAS VaporCoolant Emissions Control SystemAIR Fuel Ratio Controller Basic Standby Electric System Standby Generator InstallationNfpa Standards Other Published StandardsGTS Type Switch Transfer Switch Start Signal ConnectionsPre-Packaged Type Switch Emergency Circuit Isolation MethodBattery Installation Preparation Before START-UPVented Batteries Prior to Initial START-UP Using the AUTO/OFF/MANUAL Switch Manual Position OFF PositionAutomatic Transfer Operation Sequence of Automatic OperationChecking the Engine OIL Level Weekly Exercise CycleChanging the Engine AIR Cleaner Oil and Filter Change ProcedureChanging the Engine OIL and Filter Engine Oil RecommendationsSpark Plugs Battery MaintenanceCleaning the Generator Miscellaneous MaintenanceOverload Protection for Engine DC Electrical System DC FuseOUT of Service Procedure Removal From ServiceReturn To Service SYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Section Power Systems, Inc Generac Power Systems, Inc Electrical Data Electrical Data Electrical Data Wiring Diagram DPE RED Brush UnitsPanel Face Switch TOG Dpdt 15/10 SP Switch Rocker Dpst 125V SPDSwitch Selector 6A AMP/V Part of Control Panel Wire HarnessGenerators Screen CONTROLLER, B-C #DPG-2103Cover Plate AVR Cover Plate EgovConnector Interface Assembly Assembly Motor StepperHousing Governor Connect Cover Conn HousingAssembly Groundwire 10/3/8 BASE, Mounting ASSEMBLY, 4.3LPlug Button 3 DIA DIRECT-COUPLED4640 31 33 DC Alternator Assembly Switch OIL PressureEngine 4.3L GM Pulley TensionerExploded Views and Parts Lists Retainer Spark Plug Wires Retainer Plug WiresWires Spark Plug 4.3L Connector C/C VentAdd item #42 vinyl trim as shown Assembly Brush & Shunt FAN Assembly 390 SAE DDAssembly Scroll 390 SAE Carrier Rear BearingDuct Bottom Assembly Cover AccessShakeproof INT M6 SS Duct Front PanelBracket Coolant Recovery Tank Tank Coolant RecoveryRadiator 14 FIN/INCH Venturi 16 DIA 35KWPlate AIR Cleaner TOP Plate AIR Cleanr BottomGasket AIR Cleaner Gasket Carburetor AdaptorNPT X Mixer only Natural GASHose 1 in ID LP GAS Actuator Throttle 42MMNipple TOE 3/4 NPT X Support Solenoid NAT GASNipple Pipe 3/4NPTX4.5 BLK IRN Hose 1IN ID LP GASRegulator N/G R600S LUG Rngtng INSDECAL,INLET Pressure HEATER, Engine 1800W Hose Connection TEEHEATER, Engine 2000W HOSE, Preformed Block HeaterHold Down Battery Battery 12VDC 90-AH 27F OptionalCable Battery Black #1 X Cable Battery RED #1 X11 12 Bushing Snap SB-2.5-31 Cover Lower Connection BOXRelay Solenoid 12VDC PNL MNT Transformer 200A to 5A 5VAExploded Views and Parts Lists Muffler Catalyst 4.3L Tube Straight a GroupMounting Band A-GRP Catalyst Shield Heat Crossover 4.3LClamp Band Muffler Muffler 2-1/2 INLET/OUTLETGuardian Liquid-cooled 40 kW Generators Installation Drawings 12V Battery see Note Lifting EYE Places This Warranty Shall not Apply to the Following Warranty Schedule