Subaru Robin Power Products EY44-2 Crankcase, Mainbearing Cover, Crankshaft, Camshaft, Balancer

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4-2 CRANKCASE

The crankcase is made of aluminum die-cast and separable on driving shaft side with main bearing cover assembled. Provided on blower side are two ballbearings, each supporting the crankshaft and camshaft.

4-3 MAINBEARING COVER

The aluminum die-castmainbearingcover on the drivingshaftsideallowseasyaccess to the engine interior for inspection simply by removing it. The’fange and boss permit direct coupling of operating machines such as generators, pumps, etc. The oil inlets whichalso serve as oil gauges can be mounted on driving shaft side of Models EY33-2Band EY44 - 2B .

The force-fit balancer shaft and balancer holder mounting boss assure easy mounting of the balancer mechanism.

4 4 CRANKSHAFT

The crankshaft is machined from carbon steel forging with an induction hardened crank pin. The breaker cam is provided on blower side, while crankshaft gear and balancer gear are force-fit on driving side.

4-5CONNECTING ROD and PISTON

The connecting rod is machined from aluminum alloy forging, and forged alloy itself serves as bearing metal at both ends. (Model EY44-2 employs aluminum metal on the large end.)

An oil scraper is provided onthe large endforthepurpose ofsplashinglubricatingoil.Thepiston is machinedfron aluminum alloy casting and provided with grooves for two compression rings, one oil rings, and one skirt ring.

The EY44-2piston has an offset structure at the piston pin center so as to reduce striking sound of piston.

4-6 CAMSHAFT

 

Thecarbonsteelforgingcamshaftincorporatesintegralintakeandexhaustcamsplusaforce-fitcamgear.

The B-typ

camshaft also serves as driving shaft and it is driven at half the crankshaft speed.

 

4-7 CYLINDER and CYLINDERHEAD

 

Thecylinder is made of specialcastironandprovidedwithmanyfinsforassuringexcellentcoolingeffects.The

cylinda

head is made of aluminumalloycastingTheRicardotypecombusionchamberwithasufficientareaassures.

hil

combusion efficiency. The spark plug is tilted to facilitate fuel tank mounting.

 

4-8 VALVEARRANGEMENT

Theexhaust valve is positioned in theupstreamofthecolling air so thatit is intensivelycooled downforimprov

durability of engine.

4-9 BALANCER

An unbalancedinertiaforceproducedduetocrankshaftandpistonconnectingrodintheverticalandlateraldirection:

balanced bybalancerwhichrotatesat a ratioof 1: 1 in thedirectionoppositetocrankshaft, so thatvibrationsdue

unbalanced inertia force are reduced.

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Contents Page Diesel FuelSystem Troubleshooting RUN-INOPERATIONSPEC1FICATIONS Continuousratedoutput Performance1MAXIMUMOUTPUT 3MAXIMUMTORQUEANDFUEL Consumption RATIOATMAX.OUTPUTPerformance Curve FeaturesModel EY44-2 Lighting Coil FLYWHEELCOOLI~GFANSEl Crankshaft CrankcaseMainbearing Cover CamshaftCooling 15AIRCLEANER10GOVERNOR Lubrication2VENTILATION InstallationMounting Exhaust GAS EvacuationRope Startingengine ENGINEwithSTARTINGMOTOR1PREPARATIONS and Suggestions Specialtools4MUFFLER 2BLOWER Housing and Cylinderbaffle3AIRCLEANER 5GOVERNORLEVER and CarburetorTappet Chamber with the Compressor Valve and Valvestemholeclearance 0ossAdjusting Tappet Clearance Fig 9CYLINDERBLOCK12CONNECTING ROD and Piston Camshaft and TappetAssembly of Connecting ROD Piston and Connecting RODPiston Ring See Fig 13CRANKSHAFT -3-13 Magneto 4MAGNETO Service Instructions See FigChecking Ignition Spark Governor Adjustment Operation and Construction see Figs -1-1and CarburetorFloat System Disassembly and Reassembly Pilot System4MAIN System 3ADJUSTMENT3PILOT System 5FLOATSYSTEMRUN-IN Operation of Engine after Reassembly 11 1 1 Fuel System StartingdifficultiesCompression System Engine Stops Engine MissesEngineoverheats 11-5ENGINE Knocks 11-6ENGINE Backfires Through CarburetorChecks and Corrections Orrection Table SizeIo.1 +o.1 01500 250-300 18-2 Every 50 HOURS10DAY Checks and Maintenance Daily Checks and MaintenanceEVERY20HOURS Checks and Maintenance 134EVERY 100 200 Hoursmonthly Checks and Maintenance13-5EVERY 500 600 Hourssemianual Checks Maintenance13-6EVERY 1000 Hours Yearly Checks and Maintenance 13-7PREPARATION for Long AbeyancePage Page Industrial Engines