Subaru Robin Power Products EY44-2, EY33-2 3PILOT System, 4MAIN System, 5FLOATSYSTEM, 3ADJUSTMENT

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9-2-3PILOT SYSTEM

1)Remove pilot jet (5) using a suitable tool while taking care not t o damage it. 2)Detachpilotscrew (6) andspring(7).

In reassembly;

1)Clamp pilot jet securely, otherwise fuel leaks, causing engine failures.

2)If the tapered portion of pilot screw is deformed, replace it with new one. Avoid clamping it too tightly.

9-2-4MAIN SYSTEM

1)Detach main jet holder (23), and remove float chamber body (20).

2)Detach main jet (22) from main jet holder ( 2 3 ) .

3)Removemainnozzle(2)fromcarburetormainbody. In reassembly;

1)Clamp main jet to main jet holder securely, otherwise the fuel mixutre is too rich, and an engine disorder may result.

2)Tighten main jet holder toa clamping torque of 70-80 kg-cm (5.1-5.8 ft-lbs.).

9-2-5FLOATSYSTEM

After pulling out float pin (1 8), detach float( 1 7) and needle valve (4).

In reassembly;

When replacing needle valve, replace it together withvalve seat without fail.

CAUTION: AVOID USINGA DRILL OR A WIRE WHEN CLEANING JETS, OTHERWISE THE ORIFICEMAY BE DAMAGED. CAUSING UNFAVORABLE EFFECTSTO FUEL FLOW. US€ COMPRESSEDAIR WITHOUT FAIL.

9-3ADJUSTMENT

1)Adjustpilotscrew byturningitcounter-clockwise by 1-1/2 turn (EY33-2) or 1-3/4turn(EY44-2)afterfully closing it

once. Avoid clamping pilot screw excessively, otherwise needle point may broken.

2)Turnthrottletopscrew clockwiseuntilthespecifiedidlingspeed of 1,200rpm is obtained. If thisspeedexceeds 1,20Orpm, turn throttle top screw counter-clockwise.

3)Make final adjustments with air cleaner mounted and also engine at normal operating temperature.

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Contents Page Diesel FuelSystem Troubleshooting RUN-INOPERATIONSPEC1FICATIONS Performance 1MAXIMUMOUTPUTContinuousratedoutput 3MAXIMUMTORQUEANDFUEL Consumption RATIOATMAX.OUTPUTPerformance Curve FeaturesModel EY44-2 Lighting Coil FLYWHEELCOOLI~GFANSEl Crankcase Mainbearing CoverCrankshaft Camshaft15AIRCLEANER 10GOVERNORCooling LubricationInstallation Mounting2VENTILATION Exhaust GAS EvacuationRope Startingengine ENGINEwithSTARTINGMOTOR1PREPARATIONS and Suggestions Specialtools2BLOWER Housing and Cylinderbaffle 3AIRCLEANER4MUFFLER 5GOVERNORLEVER and CarburetorTappet Chamber with the Compressor Valve and Valvestemholeclearance 0ossAdjusting Tappet Clearance Fig 9CYLINDERBLOCK12CONNECTING ROD and Piston Camshaft and TappetAssembly of Connecting ROD Piston and Connecting RODPiston Ring See Fig 13CRANKSHAFT -3-13 Magneto 4MAGNETO Service Instructions See FigChecking Ignition Spark Governor Adjustment Operation and Construction see Figs -1-1and CarburetorFloat System Disassembly and Reassembly Pilot System3ADJUSTMENT 3PILOT System4MAIN System 5FLOATSYSTEMRUN-IN Operation of Engine after Reassembly 11 1 1 Fuel System StartingdifficultiesCompression System Engine Stops Engine MissesEngineoverheats 11-5ENGINE Knocks 11-6ENGINE Backfires Through CarburetorChecks and Corrections Orrection Table SizeIo.1 +o.1 01500 250-300 18-2 Daily Checks and Maintenance EVERY20HOURS Checks and MaintenanceEvery 50 HOURS10DAY Checks and Maintenance 134EVERY 100 200 Hoursmonthly Checks and MaintenanceMaintenance 13-6EVERY 1000 Hours Yearly Checks and Maintenance13-5EVERY 500 600 Hourssemianual Checks 13-7PREPARATION for Long AbeyancePage Page Industrial Engines