Subaru Robin Power Products EY44-2, EY33-2 manual Orrection Table, Size

Page 34

ORRECTION TABLE

 

ENGINE

STANDARD

 

CORRECTION

 

 

MODEL

SIZE

 

TOLERANCE

 

LIMIT

 

 

 

 

 

I

 

 

 

 

1

 

"

 

 

Flatness of cylinder

EY33-2

 

 

 

0.15

 

 

0.05

 

head

EY44-2

 

 

 

 

78tJ I

 

"

 

 

 

EY33-2

+0.029

 

 

 

 

-0.010

-

 

 

Bore

 

0.1

5

EY44-2

 

1

+0.057

 

 

 

 

 

 

 

 

-0.035

 

 

 

 

 

 

"

 

 

 

EY33-2

 

I

 

 

 

 

Roundness

 

 

0.01

 

 

 

 

EY44-2

 

 

 

 

"

IREMARKS TOOL

USE

Surface plate, Feeler

t

:ORRECTIOF

METHOD

Correct

Boring

Cylindricity

Valve seat contact width

Valve guide I.D.

EY33-2

EY44-2

EY33-2

EY44-2

EY33-2

8@

EY44-2

STD 77.87

EY33-2 0.251 ,~78.11

1

1I

0.015

+0.036

0.1 5

0

 

-

Seat

I cutter

o.15 Atmiddle Cylinder

portion gauge

Correct

Replace

O.D. at skirt, in thrust direction (inch. over size)

0.50 78.36

EY44-2

-0.02

-0.1

-0.1 * Mark Micro-

over size meter

Replace

 

 

 

 

 

 

-

 

 

 

 

 

1

 

 

Width of ring

EY33-2

 

 

 

+0.04

0.15

 

 

Vernier

groove

 

 

 

 

 

 

calipers

EY44-2

SKIRT

4.0

 

+0.02

 

 

 

1

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EY33-2

 

18@

+0,002

 

 

 

 

 

 

-0.009

0.035

 

 

 

Piston pin hole

 

 

0.035

 

 

 

 

 

1

+0.002

 

 

 

EY44-2

 

204

 

 

 

 

 

 

-0.01 1

-

 

 

 

 

 

 

 

 

 

 

EY33-2

 

 

 

 

 

 

Max. cylin-

 

Clearance between

 

 

 

0.1 50-0.189

 

 

der dia. and

Cylinder

piston and

 

 

 

 

 

0.3

0.3

piston dia.

gauge.

cylinder

EY44-2

 

 

 

0.1E 5-0.177

 

 

at skirt in

Micro-

 

 

 

 

 

thrust direc.

meter

 

 

 

 

 

 

"

 

tion

 

 

 

 

 

 

 

 

 

 

Clearance between

EY33-2

 

 

 

 

 

 

 

Feeler

piston ring and

 

 

 

 

0.03-0.07

0.15

 

 

 

 

 

 

 

 

gauge

ring groove

EY 44-2

 

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

Cylinder

Fit between piston

EY 33-2

 

 

I0.009T-0.010L

 

 

 

 

 

I0.01 1T-0.011

0.06L

0.06L

 

gauge

& piston pin

 

 

 

 

Micro-

EY44-2

 

 

L

 

 

-

 

 

 

 

Meter

 

TOP

 

I

 

-

 

 

 

 

 

 

 

 

 

 

 

Ring gap

EY33-2

2nd

 

0.05-0.25

1.5

 

 

Micro-

 

 

 

 

EY44-2

 

 

 

0.3-0.5

 

 

meter

 

 

 

 

-

 

 

 

SKIRT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EY 33-2

 

 

 

-0.01

- -0.1

 

 

Micro-

 

 

 

 

 

 

 

Ring width

EY44-2

SKIRT

4.0

 

-0.03

'ti-meter

Replece

Replace

Replace

Replace

Replace

Replace

Replace

-30-

Image 34
Contents Page Diesel FuelSystem Troubleshooting RUN-INOPERATIONSPEC1FICATIONS Continuousratedoutput Performance1MAXIMUMOUTPUT 3MAXIMUMTORQUEANDFUEL Consumption RATIOATMAX.OUTPUTPerformance Curve FeaturesModel EY44-2 Lighting Coil FLYWHEELCOOLI~GFANSEl Crankshaft CrankcaseMainbearing Cover CamshaftCooling 15AIRCLEANER10GOVERNOR Lubrication2VENTILATION InstallationMounting Exhaust GAS EvacuationRope Startingengine ENGINEwithSTARTINGMOTOR1PREPARATIONS and Suggestions Specialtools4MUFFLER 2BLOWER Housing and Cylinderbaffle3AIRCLEANER 5GOVERNORLEVER and CarburetorTappet Chamber with the Compressor Valve and Valvestemholeclearance 0ossAdjusting Tappet Clearance Fig 9CYLINDERBLOCK12CONNECTING ROD and Piston Camshaft and TappetAssembly of Connecting ROD Piston and Connecting RODPiston Ring See Fig 13CRANKSHAFT -3-13 Magneto 4MAGNETO Service Instructions See FigChecking Ignition Spark Governor Adjustment Operation and Construction see Figs -1-1and CarburetorFloat System Disassembly and Reassembly Pilot System4MAIN System 3ADJUSTMENT3PILOT System 5FLOATSYSTEMRUN-IN Operation of Engine after Reassembly 11 1 1 Fuel System StartingdifficultiesCompression System Engine Stops Engine MissesEngineoverheats 11-5ENGINE Knocks 11-6ENGINE Backfires Through CarburetorChecks and Corrections Orrection Table SizeIo.1 +o.1 01500 250-300 18-2 Every 50 HOURS10DAY Checks and Maintenance Daily Checks and MaintenanceEVERY20HOURS Checks and Maintenance 134EVERY 100 200 Hoursmonthly Checks and Maintenance13-5EVERY 500 600 Hourssemianual Checks Maintenance13-6EVERY 1000 Hours Yearly Checks and Maintenance 13-7PREPARATION for Long AbeyancePage Page Industrial Engines