ORRECTION TABLE
| ENGINE | STANDARD |
| CORRECTION |
| ||
| MODEL | SIZE |
| TOLERANCE |
| LIMIT | |
|
|
|
|
| |||
I |
| ||||||
|
|
| 1 |
| " |
|
|
Flatness of cylinder |
|
|
| 0.15 | |||
|
| 0.05 |
| ||||
head |
|
| |||||
|
| 78tJ I |
| " |
|
| |
| +0.029 |
|
|
| |||
| - |
|
| ||||
Bore |
| 0.1 | 5 | ||||
| 1 | +0.057 |
| ||||
|
|
|
|
| |||
|
|
|
|
| |||
|
|
| " |
|
| ||
|
| I |
|
|
|
| |
Roundness |
|
| 0.01 |
|
|
| |
|
|
|
|
|
"
IREMARKS TOOL
USE
Surface plate, Feeler
t
:ORRECTIOF
METHOD
Correct
Boring
Cylindricity
Valve seat contact width
Valve guide I.D.
8@
STD 77.87
1
1I
0.015
+0.036 | 0.1 5 | |
0 | ||
|
-
Seat
I cutter
o.15 Atmiddle Cylinder
portion gauge
Correct
Replace
O.D. at skirt, in thrust direction (inch. over size)
0.50 78.36
over size meter
Replace
|
|
|
|
|
| - |
|
|
|
|
| 1 |
|
| |||||
Width of ring |
|
|
| +0.04 | 0.15 |
|
| Vernier | |
groove |
|
|
|
|
|
| calipers | ||
SKIRT | 4.0 |
| +0.02 |
|
| ||||
| 1 |
| - |
|
|
| |||
|
|
|
|
|
| ||||
|
|
|
|
|
|
|
| ||
|
| 18@ | +0,002 |
|
|
|
| ||
|
| 0.035 |
|
|
| ||||
Piston pin hole |
|
| 0.035 |
|
| ||||
|
|
| 1 | +0.002 |
|
| |||
|
| 204 |
|
|
|
| |||
|
| - |
|
|
| ||||
|
|
|
|
|
| ||||
|
|
|
|
|
|
| Max. cylin- |
| |
Clearance between |
|
|
| 0.1 |
|
| der dia. and | Cylinder | |
piston and |
|
|
|
|
| 0.3 | 0.3 | piston dia. | gauge. |
cylinder |
|
|
| 0.1E |
|
| at skirt in | Micro- | |
|
|
|
|
| thrust direc. | meter | |||
|
|
|
|
|
| " |
| tion |
|
|
|
|
|
|
|
|
|
| |
Clearance between |
|
|
|
|
|
|
| Feeler | |
piston ring and |
|
|
|
| 0.15 |
|
| ||
|
|
|
|
|
| gauge | |||
ring groove | EY |
|
|
|
|
|
|
| |
|
|
|
| - |
|
|
| ||
|
|
|
|
|
|
|
| Cylinder | |
Fit between piston | EY |
|
|
|
| ||||
|
|
| I0.01 | 0.06L | 0.06L |
| gauge | ||
& piston pin |
|
|
|
| Micro- | ||||
|
| L |
|
| |||||
- |
|
|
|
| Meter | ||||
| TOP |
| I |
| - |
|
|
| |
|
|
|
|
|
|
|
| ||
Ring gap | 2nd |
|
| 1.5 |
|
| Micro- | ||
|
|
|
| ||||||
|
|
|
|
| meter | ||||
|
|
|
| - |
|
| |||
| SKIRT |
|
|
|
|
| |||
|
|
|
|
|
|
|
| ||
|
|
|
|
|
|
|
|
| |
| EY |
|
|
| - |
|
| Micro- | |
|
|
|
|
|
|
| |||
Ring width | SKIRT | 4.0 |
|
Replece
Replace
Replace
Replace
Replace
Replace
Replace