Subaru Robin Power Products EY44-2 Installation, Mounting, 2VENTILATION, Exhaust GAS Evacuation

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5. INSTALLATION

Sincetheinstallationmethodaffectsthe service life,easeofmaintenance,frequencyofcheckandreapir,andoperating costs of engine, the following contents should be carefully examined before installing your engine.

For details, referto the separate “SALES MANUAL”-Engineering Information-.

5-1 MOUNTING

When installing the engine, its mounting position, coupling conditions with operating machines, and anchoringor supporting methodsmustbecarefullyexamined.Particularlywhendeterminingitsmountingposition,duecareshouldbetakento

assure the convenience of such routines as replenishment and checking of fuel and oil, checking of spark plug and breaker points, maintenance of air cleaner, and oil drainage.

5-2VENTILATION

The engine must be supplied with .fresh air for cooling and fuel combustion. If engine is operated with a cover or in a small

room,theengineroom is heated, causingvaporlock,deteriorationofoil,increaseof oil consumption,powerreduction, seizure, loss of engine life, and thus proper engine operation can be expectedno longer.

It is therefore necessary to provied a cooling air duct and a baffle plate for the purpose of preventing insufficient circulation of heated air after cooling engine and or temperature-rise of operating machines.

The temperature of engine compartment should be kept below 4OoC even in mid-summer.

5 3 EXHAUST GAS EVACUATION

Since the exhaust gas from engineis toxic, it must be exhausted outside if engine is operated indoors.

As the output power of an engine is considerably influenced by the length of exhaust duct, its diameter must be increased in proportion to its length.

5-4FUELSYSTEM

When fuel tank is separated from engine, it must be located so that its bottom surface lies within 5-50cm (2”-20”)above the fuel joint of carburetor. If the fuel tank is installed too low, fuel is not fed properly, and if it is too high, the carburetor may overflow.

For fuel piping, carefully examineit for heat conductivity, diameter, bending, andleakage through fittings so as to eliminate air lock and vapor lock.

It is recommended to minimize piping length. The standard ID of fuel pipe is 4-5mm (5,2”-13/64“).

5-5 POWER TRANSMISSION to DRIVEN MACHINES

5-5-1BELT D R I V E

Be carefulwiththefollowing items.

*Ilse a V-belt rather than a flat belt.

*Set the driving shaft of engine and the driven shaftof driven machine in paralled with each other. *Align the driving pulley of engine and the driven pulley of driven machine correctly with each other. *Mount the driving pulley as nearer to the engine as possible.

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Contents Page Diesel FuelSystem Troubleshooting RUN-INOPERATIONSPEC1FICATIONS Performance 1MAXIMUMOUTPUTContinuousratedoutput 3MAXIMUMTORQUEANDFUEL Consumption RATIOATMAX.OUTPUTFeatures Performance CurveModel EY44-2 Lighting Coil FLYWHEELCOOLI~GFANSEl Crankcase Mainbearing CoverCrankshaft Camshaft15AIRCLEANER 10GOVERNORCooling LubricationInstallation Mounting2VENTILATION Exhaust GAS EvacuationRope Startingengine ENGINEwithSTARTINGMOTOR1PREPARATIONS and Suggestions Specialtools2BLOWER Housing and Cylinderbaffle 3AIRCLEANER4MUFFLER 5GOVERNORLEVER and CarburetorTappet Chamber with the Compressor Valve and Valvestemholeclearance 0ossAdjusting Tappet Clearance Fig 9CYLINDERBLOCK12CONNECTING ROD and Piston Camshaft and TappetPiston and Connecting ROD Assembly of Connecting RODPiston Ring See Fig 13CRANKSHAFT -3-13 Magneto 4MAGNETO Service Instructions See FigChecking Ignition Spark Governor Adjustment Carburetor Operation and Construction see Figs -1-1andFloat System Disassembly and Reassembly Pilot System3ADJUSTMENT 3PILOT System4MAIN System 5FLOATSYSTEMRUN-IN Operation of Engine after Reassembly Startingdifficulties 11 1 1 Fuel SystemCompression System Engine Misses Engine StopsEngineoverheats 11-5ENGINE Knocks 11-6ENGINE Backfires Through CarburetorChecks and Corrections Orrection Table SizeIo.1 +o.1 01500 250-300 18-2 Daily Checks and Maintenance EVERY20HOURS Checks and MaintenanceEvery 50 HOURS10DAY Checks and Maintenance 134EVERY 100 200 Hoursmonthly Checks and MaintenanceMaintenance 13-6EVERY 1000 Hours Yearly Checks and Maintenance13-5EVERY 500 600 Hourssemianual Checks 13-7PREPARATION for Long AbeyancePage Page Industrial Engines