Poulan 96194000300 owner manual How To Adjust Or Replace The Friction Wheel

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2.(Figure 18) Remove screw (2). Remove the belt cover (1).

3.(Figure 1) Engage the auger drive lever (5).

4.(Figure 23) Measure the distance between the belt guide (2) and auger drive belt (3). The correct distance (4) is 1/8 inch (3.175 mm).

5.If an adjustment is necessary, loosen the mounting bolt for the belt guide (2). Move the belt guide (2) to the correct position

(4). Tighten the mounting bolt for the belt guide (2).

6.(Figure 18) Install the belt cover (1). Tighten screw (2).

7.Connect the spark plug wire.

How To Adjust Or Replace The Friction Wheel

How To Check The Friction Wheel

If the snow thrower will not move forward, check the traction drive belt, the traction drive cable or the friction wheel. If the friction wheel is worn or damaged, it must be replaced. See “How To Replace the Friction Wheel” in this section. If the friction wheel is not worn or damaged, check as follows.

1.(Figure 1) Remove the gas from the gas tank. Stand the snow thrower up on the front end of the auger housing (4).

WARNING: Drain the gasoline out- doors, away from fire or flame.

2.Disconnect the spark plug wire.

3.(Figure 22) Remove the bolts (1) on each side of the bottom panel (2).

4.Loosen the bolts (3) on each side of the bot- tom panel (2).

5.Remove the bottom panel (2).

6.(Figure 1) Position the shift speed lever (6) in the lowest forward speed.

7.(Figure 24) Note the position of the friction

wheel (4). The correct distance “A” from the right side of the friction wheel (4) to the out- side of the motorbox is as follows:

Tire Size

Distance “A”

12 and 13 inch

4-1/8” (10.5 cm.)

16 inch

4-5/16” (10.95 cm.)

If the friction wheel (4) is not in the correct position, adjust as follows.

How To Adjust The Friction Wheel

1.(Figure 1) Position the shift speed lever (6) in the lowest forward speed.

2.(Figure 9) Loosen hex jam nut (9) on speed select rod (2). Remove ball joint (6) from shifter rod (7).

3.(Figure 24) Move the friction wheel (4) to the correct position.

4.(Figure 9) Turn the adaptor (10) until the ball joint (6) is aligned with the mounting hole in the shifter rod (7). When aligned, attach the ball joint (6) to the shifter rod (7).

5.(Figure 22) Install the bottom panel (2).

6.Install the bolts (1) on each side of the bot- tom panel (2).

7.Tighten the bolts (1) and bolts (3) on each side of the bottom panel (2).

How To Replace The Friction Wheel

If the friction wheel is worn or damaged, the snow thrower will not move forward. The friction wheel must be replaced as follows.

WARNING: Do not lubricate the disc drive plate or the friction wheel.

1.(Figure 1) Remove the gas from the gas tank. Stand the snow thrower up on the front end of the auger housing (4).

WARNING: Drain the gasoline out- doors, away from fire or flame.

2.Disconnect the spark plug wire.

3.(Figure 28) Remove the bolts (1) on each side of the bottom panel (2).

4.Loosen the bolts (3) on each side of the bot- tom panel (2).

5.Remove the bottom panel (2).

6.Remove the rear support brace (18).

7.(Figure 29) Use a 3/16” allen wrench and remove the fastener that secures the right axle clamp (30) to the axle (34).

8.Remove the right wheel (35), axle (34), axle clamp (30), and washer (31).

9.(Figure 28) Remove the left wheel (10) from the axle (11).

10.Remove the fasterners that secure the axle suport (32) to the motorbox. Remove the axle suport (32) and bushing (33).

11.Loosen (do not remove) the bolts that secure the axle bearings (19) to the motor box.

12.Remove the clutch/drive sprocket assem- bly (20) from the axle (11).

13.(Figure 30) Remove the four bolts (16) that hold the bearings (7) on each side of the hex shaft (8).

14.(Figure 31) Remove the hex shaft (8) and bearings (7).

NOTE: Take special note of the position of the washers (13) .

15.(Figure 26) Remove the three fasteners (4) that hold the friction wheel (5) to the hub

(6).

16.(Figure 26) Remove the friction wheel (5) from the hub (6). Slip the friction wheel (5) off the hex shaft (8).

17.Assemble the new friction wheel (5) onto hub (6) with the fasteners removed earlier.

18.(Figure 31) Install the hex shaft (8) and bearings (7) with the four bolts removed ear- lier.

Make sure the washers (17) are properly installed in the original position. Also, make sure the two washers (13) are prop- erly aligned with the actuator arms (14).

19.Make sure the hex shaft (8) turns freely.

20.To install the remaining parts, reverse the above steps.

21.Check the adjustment of the friction wheel. See “How To Adjust The Friction Wheel” in this section.

22.Make sure the friction wheel and the disc drive plate are free from grease or oil.

23.(Figure 28) Install the bottom panel (2).

24.Install the bolts (1) on each side of the bot- tom panel (2).

25.Tighten the bolts (1) and bolts (3) on each side of the bottom panel (2).

26.Connect the spark plug wire.

GB

How To Replace the Auger Shear Bolt

The augers are secured to the auger shaft with special shear bolts. These shear bolts are de- signed to break and protect the machine if an object becomes lodged in the auger housing. Do not use a harder bolt as the protection pro- vided by the shear bolt will be lost.

WARNING: For safety and to pro- tect the machine, use only original equipment shear bolts.

To replace a broken shear bolt, proceed as fol- lows. Extra shear bolts were provided in the as- sembly parts bag.

1.Stop the engine.

2.Disconnect the spark plug wire. Make sure all moving parts have stopped.

3.(Figure 14) Lubricate the auger shaft Zerk fitting (1), if equipped, with a grease gun.

4.(Figure 25) Align the hole in the auger with the hole in the auger shaft. Install the new shear bolt (2), spacer (3), and locknut (4).

NOTE: If the model has a 33” (84cm) Au- ger Housing, the spacer (3) is not re- quired.

5.Connect the spark plug wire.

How To Prepare The Snow Thrower For Storage

WARNING: Do not remove gasoline while inside a building, near a fire, or while you smoke. Gasoline

fumes can cause an explosion or a fire.

If the snow thrower is to be stored for an ex- tended period, refer to the engine manufactur- er’s operating manual (included with some models) for important maintenance or storage details.

1.Drain the fuel tank.

2.Let the engine run until it is out of gasoline.

3.Never store the snow thrower with fuel in the tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine (motor) to cool before storing in any enclosure.

4.Drain the oil from the warm engine. Fill the engine crankcase with new oil.

5.Remove the spark plug from the cylinder. Pour one ounce of oil into the cylinder. Slow- ly pull the recoil--start grip so that the oil will protect the cylinder. Install a new spark plug in the cylinder.

6.Thoroughly clean the snow thrower.

7.Lubricate all lubrication points. See the Main- tenance section.

8.Be sure that all nuts, bolts and screws are securely fastened. Inspect all visible moving parts for damage, breakage and wear. Re- place if necessary.

9.Cover the bare metal parts of the blower housing, auger, and the impeller with spray rust preventative lubricant.

10.Put the unit in a building that has good ven- tilation.

11.If the machine must be stored outdoors, block up the snow thrower to be sure the en- tire machine is off the ground.

12.Cover the snow thrower with a suitable pro- tective cover that does not retain moisture. Do not use plastic.

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Contents Manual del usario Quitanieves 406888 REV2 02/21/07 Printed U.S.APage Controls & Equipment Features see Figure Engine FeaturesUnit Hazard Symbols and the meanings Operating Symbols and their meaningsDeath or serious injury Minor or moderate injury From the equipment UseTraining PreparationOperation Service, Maintenance And Storage ChildrenClearing a Clogged Discharge Chute EmissionsAssembly OperationHow To Control Discharge Of The Snow How To Stop Snow Thrower FigureHow To Go Forward or Backward Figure How To Throw Snow FigureMaintenance Chart How To Remove Snow or Debris From The Auger HousingSnow Throwing Tips Maintenance How To Adjust The Belts How To Replace The BeltsHow To Adjust The Belt Guide How To Adjust Or Replace The Friction Wheel How To Replace the Auger Shear BoltHow To Prepare The Snow Thrower For Storage Trouble Shooting Chart How To Order Replacement PartsElite All other Seriest Models YearsNone Información General Características del motorAdvertencia EléctricoDel equipo Fuego Explosión Barrena Embrague de Agarres TransmisiónReglas Para Operación Segura CapacitaciónPreparación OperaciónNiños Cómo limpiar una manga de descarga tapadaReparación, mantenimiento y almacenaje EmisionesEnsamblaje Operación Sugerencias para el lanzamiento de nieve Suelte la palanca del propulsor de la ba- rrenaRetire la llave de seguridad Tabla DE Mantenimiento MantenimientoPartes que no se deben lubricar Figura Cómo ajustar la altura de los patines FiguraCómo ajustar la barra raspadora Figura Cómo revisar y ajustar los cablesCómo reemplazar las correas Cómo ajustar la guía de la correaCómo ajustar o reemplazar la rueda de fricción Cómo reemplazar los pernos de seguridad de la barrena Cómo preparar el quitanieves para guardarloTabla DE Localización Y Reparación DE Averías Cómo hacer un pedido de piezas de repuestoSeries Elitet ModelosAños NingunoAcerca DE LA Garantía DE SU Equipo Page Page Page 2322 Page Page 9524 3943 73826 Parts List Model Liste de pièces Modèle Model no Description Drive 200 198600X008 201 198588 CHAIN, Roller #420x19.00 203 198591204 198592 206 198584 SCREW, TAP 5/16--18x0.5 207 405541243 405558 244 405562245 405561 246 405563Auger Housing 485 1501158 Washer .343 X 490 188909 510 405778X479521 405643X417 522 198636 SCREW, 1/4--20 X 523 198638Handle Key No. Part No Description Chute ROD 198853 198861198862 400192Discharge Chute 582 198661 584 751153 NUT, 5/16--18 Nylock 596 198662597 198851 599 198539 BOLT, 5/16--18 X 600 198842Engine Key Description 620 405589 621 406471622 406470 625 66426671 400025 673 198669675 404517X417 680 404516X417Gear Case