Emerson UPS Systems installation manual Recommended lug sizes, #4/0 AWG

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Specifications

Notes

See the Liebert NXL UPS installation manual, SL-25420, for UPS rectifier, UPS bypass and UPS out- put sizes. The manual is available at the Liebert Web site: www.liebert.com

These are guidelines only and are superseded by local regulations and codes of practice where appli- cable.

Take special care when determining the size of the neutral cable, as current circulating on the neutral cable may be greater than nominal current in the case of non-linear loads. Refer to the values given in the Tables 7 and 8.

The ground conductor should be sized according to the fault rating, cable lengths, type of protec- tion, etc. The ground cable connecting the UPS to the main ground system must follow the most direct route possible.

Consideration should be given to the use of smaller, paralleled cables for heavy currents, as a way to ease installation.

In most installations, the load equipment is connected to a distribution network of individually protected busbars fed by the maintenance bypass cabinet output rather than being connected directly to the Maintenance bypass cabinet itself. Where this is the case, the maintenance bypass cabinet output cables can be rated to suit the individual distribution network demands rather than being fully load-rated.

When laying the power cables, do not form coils to avoid increasing formation of electromagnetic interference.

Table 15 Recommended lug sizes

Cable Size

T&B Series 54000

 

Two Hole

 

 

#8 AWG

54850BE

 

 

#6 AWG

256-30695-868

 

 

#4 AWG

256-30695-733

 

 

#2-3 AWG

54811BE

 

 

#1 AWG

54857BE

 

 

#1/0 AWG

256-30695-593

 

 

#2/0 AWG

54862BE

 

 

#3/0 AWG

54864BE

 

 

#4/0 AWG

54866BE

 

 

250kcmil

54868BE

 

 

300kcmil

54870BE

 

 

350kcmil

54872BE

 

 

400kcmil

54874BE

 

 

500kcmil

54876BE

 

 

600kcmil

54878BE

 

 

750kcmil

54880BE

 

 

Use the T&B crimping tools recommended for these types of lugs.

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Contents Liebert NXL Maintenance Bypass Cabinet Product Warranty Registration Table of Contents Figures Important Safety Instructions Introduction Positioning Power Cables Power Cable Connection Procedure Single-Module Mechanical Installation Installation Drawings Two-Breaker Maintenance Bypass Cabinet, two-input, attached Busbar Detail B Front Section A-A Bottom View Footprint Bottom View Footprint TOP View BUS BAR Detail a BUS Termination Detail Cable routing Front Run From Conductor Bypass Installation Drawings P1 D T Installation Drawings Interlock Control wiring connections withoutFrom Purpose Control wiring connections with interlockSection A-A Cabinet-to-Cabinet Liebert NXL Maintenance Bypass Cabinet specifications SpecificationsRecommended conduit and cable sizes-Maintenance Bypass Input Recommended conduit and cable sizes-Module Output Recommended conduit and cable sizes-Module Bypass InputRecommended conduit and cable sizes-Load Output Recommended conduit and cable sizes-Load Bank Output#4/0 AWG Recommended lug sizesSpecifications Page Iti Ne tTi n That