Emerson 610 installation manual Battery Safety Precautions, Battery Installation

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Battery Installation

5.0BATTERY INSTALLATION

5.1Battery Safety Precautions

Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.

When replacing batteries, use the same number and type of batteries.

! CAUTION

Lead-acid batteries contain hazardous materials. Batteries must be handled, transported and recycled or discarded in accordance with federal, state and local regulations. Because lead is a toxic substance, lead-acid batteries must be recycled rather than discarded.

Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It is toxic. Do not dispose of battery or batteries in a fire. The battery may explode.

Do not install any batteries that are cracked, leaking or show other signs of damage. Contact Liebert Global Services or your local Liebert representative.

A battery can present a risk of electrical shock and high short circuit current. The following precautions should be observed when working on batteries:

Remove watches, rings and other metal objects.

Use tools with insulated handles.

Wear rubber gloves and boots.

Do not lay tools or metal parts on top of batteries.

Disconnect charging source prior to connecting or disconnecting battery terminals.

Determine if battery is inadvertently grounded. If inadvertently grounded, remove source of ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance.

Lead-acid batteries can present a risk of fire because they generate hydrogen gas. The following procedures should be followed:

DO NOT SMOKE when near batteries.

DO NOT cause flame or spark in battery area.

Discharge static electricity from body before touching batteries by first touching a grounded metal surface.

After replacing battery jars in a battery cabinet, replace the retaining straps that hold the jars in place on the shelves. This will limit accidental movement of the jars and connectors should the cabinet ever need to be repositioned or relocated. Regular maintenance of the battery module is an absolute necessity. Periodic inspections of battery and terminal volt- ages, specific gravity and connection resistance should be made. Strictly follow the proce- dures outlined in the battery manufacturer’s manual, available on the manufacturer’s Web site.

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Contents Liebert Series 610 UPS Contacting Liebert for Support Battery Cabinet PrecautionsTable of Contents Figures Iii Tables Important Safety Instructions Page Installation Considerations Multi-Module 500 to 750kVA UPS System Control Cabinets Types of System Control CabinetsUnloading and Handling External Inspections Internal Inspections and Shipping Material RemovalInspections Equipment Location Battery Installation Battery Safety PrecautionsAvertissement Battery Safety Precautions in French Per CSA RequirementsBattery Cabinets Open-Rack Batteries Configuring Your Neutral and Ground Connections Preferred grounding configuration, wye-connected service Preferred Grounding Configuration, Wye-Connected ServiceAlternate grounding configuration, wye-connected service Alternate Grounding Configuration, Wye-Connected ServicePreferred grounding configuration with isolated bypass Preferred Grounding Configuration With Isolated BypassAlternate grounding configuration, non-isolated Alternate Grounding Configuration, Non-IsolatedConfiguring Your Neutral and Ground Connections Preferred grounding configuration, impedance-grounded wye Preferred grounding configuration, battery systems Preferred Grounding Configuration, Battery SystemsWiring Considerations Power Wiring Scct Abbreviations for circuit breakers Control WiringBattery Wiring Specific Connections Wiring ConnectionsWiring Connections Power wiring terminals, factory supplied Wiring InspectionField-supplied lugs 16, National Electrical Code Reprint Installation Drawings 97-797600-176 Rev 88-797658-84 Rev 88-797658-94 Rev 88-797657-26 Rev 88-797657-95 Rev Outline drawing, 500kVA Multi-Module UPS, 12-pulse rectifier 88-797657-92 Rev 88-797668-84 Rev 88-797668-90 Rev 88-797665-29 Rev 88-797665-90 Rev 88-797656-66 Rev 88-797656-86 Rev 88-797668-66 Rev 88-797668-86 Rev 88-797664-68 Rev 88-797664-88 Rev 88-797677-65 Rev Base mounting patterns, 500kVA module, 6-pulse rectifier Base mounting patterns, 500kVA module, 12-pulse rectifier 88-797613-28 Rev Base mounting patterns, 625-750kVA module, 6-pulse rectifier 88-797613-29 Rev 88-797613-19 Rev 88-797613-27 Rev Shipping split detail, 500kVA, 12-pulse rectifier 88-797612-08 Rev Shipping split detail, 625-750kVA, 6-pulse rectifier 88-797612-09 Rev Shipping split detail, 625-750kVA, 12-pulse rectifier 88-797612-07 Rev Battery power pack system Battery power pack, Size a 88-797607-63 Rev Outline drawing, System Control Cabinet SCCT, 200-1200A 88-797613-71 Rev Outline drawing, System Control Cabinet SCCT, 1600-2000A 88-797613-78 Rev Outline drawing, System Control Cabinet SCCT, 2500-3000A 88-797613-73 Rev Outline drawing, System Control Cabinet SCCT, 4000A Base mounting patterns, System Control Cabinet SCCT, 4000A 96-797619-58A Rev 96-797619-66A Rev Control connection location diagram, Scct 96-797619-51A Rev 96-797619-60 Rev 96-797619-19A Rev 96-797619-20 Rev 96-797619-21 Rev 96-797619-130 Rev 96-797619-28 Rev 96-797619-128 Rev 96-797619-62 Rev 96-797619-90 Rev 96-797619-91 Rev 96-797619-52A Rev 96-797619-53A Rev 96-797619-54A Rev 96-797619-55A Rev 96-797619-56A Rev 96-797619-57A Rev 88-797616-09 Rev 88-797616-13 Rev 88-797616-07 Rev Outline drawing, remote status panel, surface mount Installation Drawings Data, Series 610, 500-750kVA, Multi-Module Systems Site planning data-600V input Site planning data-480V input System Control Cabinets Page Page Page Environmental Systems 800-543-2778 Outside the United States