SATO LM408/412E manual Troubleshooting Table

Page 62

 

Unit 5: Troubleshooting

TROUBLESHOOTING TABLE

 

 

 

TROUBLESHOOTING TABLE

 

 

 

 

 

IMAGE VOIDS

 

 

 

 

 

Dirty print head.

 

Clean print head.

 

 

 

Damaged print head.

 

Replace print head.

 

 

 

Damaged electronics.

 

Replace circuit board.

 

 

 

Damaged or worn roller.

 

Replace rollers.

 

 

 

Poor label quality.

 

Use higher quality media.

 

 

 

Ribbon stock and media are mismatched.

 

Consult with media supplier.

 

 

 

RIBBON WRINKLING

 

 

 

 

 

Poor head alignment.

 

Adjust head balance and alignment.

 

 

 

Excessive temperature setting

 

Adjust temperature.

 

 

 

Poor ribbon tension.

 

Adjust tension as required.

 

 

 

Worn roller.

 

Replace as necessary.

 

 

 

Foreign material on print head and/or rollers.

 

Clean as required.

 

 

 

Foreign material on labels.

 

Use higher quality media.

 

 

 

Damaged print head.

 

Replace print head as required.

 

 

 

LIGHT PRINT IMAGES

 

 

 

 

 

Low print head energy/darkness.

 

Adjust darkness level.

 

 

 

Low print head pressure.

 

Adjust head pressure and/or balance.

 

 

 

Foreign material on print head.

 

Clean print head and rollers.

 

 

 

Improper head alignment.

 

Align print head as required.

 

 

 

Excessive print speed.

 

Reduce print speed setting.

 

 

 

UNEVEN PRINT DARKNESS

 

 

 

 

 

Unbalanced print head.

 

Adjust head balance.

 

 

 

Worn rollers.

 

Replace rollers as required.

 

 

 

Dirty print head.

 

Clean print head.

 

 

 

MEANDERING MEDIA

 

 

 

 

 

Incorrectly loaded media.

 

Ensure correct loading.

 

 

 

Improperly adjusted media guides.

 

Adjust as required.

 

 

 

Unbalanced print head.

 

Adjust as required.

 

 

 

Worn rollers.

 

Replace as required.

 

 

 

NO LABEL MOVEMENT

 

 

 

 

 

Loose or broken timing belt.

 

Replace or adjust as required.

 

 

 

Incorrect label sensor selected.

 

Check printer configuration for proper sensor selection.

 

 

 

No voltage output.

 

Replace fuse. Test power supply and replace as required.

 

 

 

Drive motor not operating.

 

Ensure wiring harness connection. Replace as necessary.

 

 

LCD FIELD ILLUMINATED BUT WITHOUT WORDS OR NO DISPLAY AT ALL

 

 

 

Power supply issues.

 

Ensure cable properly connected. Check/replace power supply.

 

 

 

Incorrectly positioned display potentiometer.

 

Adjust as required.

 

 

 

LM408-412e Operator Manual

5-3

PN: 9001155A

Image 62
Contents Printer Sato America, Inc Table of Contents Printer Configuration TroubleshootingOffset MaintenanceAppendix Introduction About this Manual Equipment DamageGeneral Descript 1a, Primary ComponentsDipswitches Definition Control FeaturesOperator Panel Features LED Definition Operator Panel Technical Data Environmental Physical CharacteristicsPower ProcessingMedia CommandSensing RibbonCharacter Font Capabilities MSI Barcode CapabiltiesUPC A/E PostnetInstallation Unpacking & Parts Identification Unpacking & Parts IdentificationCable Connection Printer InstallationSite Location Media Selection Media & Ribbon Loading3b, Fan-fold Media Loading Continuous Mode Operational Mode SelectionTEAR-OFF Mode Interface Selection Interface SpecificationsAccessories Installation unit for guidance RS232C HIGH-SPEED Serial InterfaceOFF ON/X-OFF PIN Direction Signal DefinitionOFF ODD Even None Printer READY/BUSY Cable Requirements DB9Host Direction ON/X-OFF Cable RequirementsIEEE1284 Parallel Interface SpecificationsPIN Assignments Signal Direction ACKUniversal Serial BUS USB Dipswitch SettingsSetting Local Area Network LAN Ethernet802.11G Wireless Interface Software SpecificationsSwitch Setting LED Indicator Status DescriptionCable Requirements Interface SignalsALL Interfaces Receive Buffer Control 50 of 500 items in the history bufferAccessories Installation Interface InstallationPrinter Configuration Unit 4 Printer Configuration Dipswitch Settings Dipswitch Functions Switch Setting DescriptionConfiguration Modes Normal ModeAdvanced Mode Advanced ModeUser Download Mode No changeService Mode ACK Signal XX.XCard Mode Card ModeMove Mode Motion ModeHistory Control Mode History Control ModeProtocol Initialization Mode DSW7 on Line + Feed + PowerCounters Mode Counters ModeTest Print Mode 10, Test Print ModeBoot Download Mode 11, Boot Download ModeFlash Memory Download Mode 12, Flash Memory Download ModeDefault Setting Mode YesHEX Dump Mode DSW4 on PowerMaintenance Mode 15, Maintenance ModeMenu Description Normal Mode TableMenu Definition Tables Advanced Mode Table VoltageThreshold low voltage + high voltage = 12 volts Transitional menu screen to access the Service ModeLanguage options Service Mode Table Is only a transitional menu screen to access the Move Mode Is only a transitional menu screen for the Service ModeOperator to the biginning of the Card Mode Transitional menu screen to access the Move ModeHas been removed for application Determined Continuous or Tear-OffWithout pause for application Counters Mode Table Transitional menu screen to access the Counters ModeBarcode The printer’s installed barcodes Is the initial screen of the Test Print ModeConfiguration The printer’s configuration settings Font The contents of the installed fontsTo proceed to the Factory Mode Maintenance Mode Table Troubleshooting Error Signal Troubleshooting Troubleshooting Table Incorrect Label Positioning No Printed ImagePrinter Creates a Blank Label Smeared Print ImagesInterface Troubleshooting CHK Troubleshooting StepLAN Ethernet Interface Test Print Troubleshooting DSW4 on PowerTest Label Printing FeedSample Test Label Maintenance Cleaning Procedures PRINTER, Excersize Care to Prevent Print Head DamageReplacement Procedures Print Head Replacement1a, Print Head Replacement Interface Board Replacement Interface Board ReplacementFuse Replacement Fuse ReplacementAdjustment Procedures Print Head Balance AdjustmentPrint Head Alignment 5a, Print Head AlignmentRibbon Guide Alignment Head Balance and Print Head AlignmentLabel Sensor Positioning Label Sensor PositioningRibbon Spindle Tensioning Ribbon Spindle TensioningDarkness Operational AdjustmentsPotentiometer DESCRIPTION/PROCEDURE Label Print Direction Appendix Print Setup Dimensions Print Setup DimensionsLabel Reference Position Reflective SensorLabel Adjustment Diagram 3a, Standard PositionPrinter Connection Diagram Printer Loading Diagram 5a, Printer Loading Diagram5c, Printer Loading Diagram Ascii GlossaryGlossary Is a plug male and the other is a socket female Bytes Collection of 8 bits used in the binary systemBeing its mating half Half. The core is convexed and the cavity is concavedEeprom DPIDram Data transmission, seven additional bits are requiredNext label for printing PowerTag would typically have to be removed from its object To attach two or more objectsLCD LEDPotentiometer Or voltage divider PrimaryRF/DC RAMRF/AIS RfidSAM ROMRPM SbplSram Glossary