SATO LM408/412E manual Ribbon Guide Alignment, Head Balance and Print Head Alignment

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Unit 6: Maintenance

RIBBON GUIDE ALIGNMENT

If the print ribbon is not spread smoothly over the print head when it makes contact with the media, print voids will occur at the point of the ribbon fold. Typically, this is the result of the axis of one of the following not being perfectly parallel with the platen roller: ribbon spindle, print head, or ribbon guide.

The purpose of the adjustable ribbon guide is to compensate for the axis deviations of the other two. By adjusting the ribbon guide proportionally to the degree of deviation, the ribbon spreads smoothly as it travels from the ribbon supply spindle, to the guide, and beyond.

Ribbon guide adjustment is a trial and error activity that requires the pause of printing, unlatching of the print head, adjusting the guide, relatching the print head, and printing once again. Several labels must be printed following each adjustment to determine if the adjustment was effective.

The ribbon guide is secured to the face of the print assembly by a screw on each end. Before adjusting the guide, visually inspect that its axis is parallel with that of the print assembly. If not, adjust accordingly, ensure the set screws are secure, and once again commence printing. By starting in a neutral position, either end may be adjusted vertically as necessary to remedy the wrinkling problem.

NOTE: To facilitate viewing of pertinent components, Figure 6-6 does not show ribbon and media loaded. When performing this adjustment acitivity, both must be loaded.

1 Test print a label to ensure the print head is properly balanced and aligned.

NOTE: Refer to their relative procedures within this manual for guidance on Print

Head Balance and Print Head Alignment.

2Open the right housing cover to access print assembly (1, Figure 6-6) and disengage print head latch (2).

3Loosen one of the two set screws (3) and move the free end of ribbon guide (4) upward or downward as necessary until the ribbon appears to unwrinkle.

4Retighten loose set screw (3) while holding ribbon guide (4) in place.

5Engage print head latch (2), close cover, and test print a label.

6Repeat steps 2 through 5 until proper adjustment is achieved.

Figure 6-6, Ribbon Guide Alignment

LM408-412e Operator Manual

6-9

PN: 9001155A

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Contents Printer Sato America, Inc Table of Contents Troubleshooting Printer ConfigurationOffset MaintenanceAppendix Introduction Equipment Damage About this Manual1a, Primary Components General DescriptDipswitches Definition Control FeaturesOperator Panel Features LED Definition Operator Panel Technical Data Power Physical CharacteristicsEnvironmental ProcessingSensing CommandMedia RibbonCharacter Font Capabilities UPC A/E Barcode CapabiltiesMSI PostnetInstallation Unpacking & Parts Identification Unpacking & Parts IdentificationCable Connection Printer InstallationSite Location Media & Ribbon Loading Media Selection3b, Fan-fold Media Loading Continuous Mode Operational Mode SelectionTEAR-OFF Mode Accessories Installation unit for guidance Interface SpecificationsInterface Selection RS232C HIGH-SPEED Serial InterfaceOFF ON/X-OFF PIN Direction Signal DefinitionOFF ODD Even None Host Direction READY/BUSY Cable Requirements DB9Printer ON/X-OFF Cable RequirementsPIN Assignments Signal Direction SpecificationsIEEE1284 Parallel Interface ACKSetting Dipswitch SettingsUniversal Serial BUS USB Local Area Network LAN EthernetSoftware Specifications 802.11G Wireless InterfaceLED Indicator Status Description Switch SettingCable Requirements Interface SignalsALL Interfaces 50 of 500 items in the history buffer Receive Buffer ControlInterface Installation Accessories InstallationPrinter Configuration Unit 4 Printer Configuration Dipswitch Functions Switch Setting Description Dipswitch SettingsNormal Mode Configuration ModesAdvanced Mode Advanced ModeNo change User Download ModeACK Signal XX.X Service ModeCard Mode Card ModeMotion Mode Move ModeHistory Control Mode History Control ModeDSW7 on Line + Feed + Power Protocol Initialization ModeCounters Mode Counters Mode10, Test Print Mode Test Print Mode11, Boot Download Mode Boot Download Mode12, Flash Memory Download Mode Flash Memory Download ModeYes Default Setting ModeDSW4 on Power HEX Dump Mode15, Maintenance Mode Maintenance ModeMenu Description Normal Mode TableMenu Definition Tables Advanced Mode Table VoltageThreshold low voltage + high voltage = 12 volts Transitional menu screen to access the Service ModeLanguage options Service Mode Table Operator to the biginning of the Card Mode Is only a transitional menu screen for the Service ModeIs only a transitional menu screen to access the Move Mode Transitional menu screen to access the Move ModeHas been removed for application Determined Continuous or Tear-OffWithout pause for application Transitional menu screen to access the Counters Mode Counters Mode TableConfiguration The printer’s configuration settings Is the initial screen of the Test Print ModeBarcode The printer’s installed barcodes Font The contents of the installed fontsTo proceed to the Factory Mode Maintenance Mode Table Troubleshooting Error Signal Troubleshooting Troubleshooting Table Printer Creates a Blank Label No Printed ImageIncorrect Label Positioning Smeared Print ImagesCHK Troubleshooting Step Interface TroubleshootingLAN Ethernet Interface DSW4 on Power Test Print TroubleshootingFeed Test Label PrintingSample Test Label Maintenance PRINTER, Excersize Care to Prevent Print Head Damage Cleaning ProceduresPrint Head Replacement Replacement Procedures1a, Print Head Replacement Interface Board Replacement Interface Board ReplacementFuse Replacement Fuse ReplacementPrint Head Balance Adjustment Adjustment Procedures5a, Print Head Alignment Print Head AlignmentHead Balance and Print Head Alignment Ribbon Guide AlignmentLabel Sensor Positioning Label Sensor PositioningRibbon Spindle Tensioning Ribbon Spindle TensioningDarkness Operational AdjustmentsPotentiometer DESCRIPTION/PROCEDURE Label Print Direction Appendix Print Setup Dimensions Print Setup DimensionsReflective Sensor Label Reference Position3a, Standard Position Label Adjustment DiagramPrinter Connection Diagram 5a, Printer Loading Diagram Printer Loading Diagram5c, Printer Loading Diagram Ascii GlossaryGlossary Being its mating half Bytes Collection of 8 bits used in the binary systemIs a plug male and the other is a socket female Half. The core is convexed and the cavity is concavedDram DPIEeprom Data transmission, seven additional bits are requiredTag would typically have to be removed from its object PowerNext label for printing To attach two or more objectsLED LCDOr voltage divider Primary PotentiometerRF/AIS RAMRF/DC RfidRPM ROMSAM SbplSram Glossary