Miller Electric A.B.B. Robot Interface Gas Control Hub And Spindle Arc Failure Light Connections

Page 18

2-10. Arc Failure Light Connections

Robot Control Unit

Robot Interface

Common Terminal

 

Weld Alarm Terminal

If So Equipped

Signal

If So Equipped

 

Relay

 

 

CR

1TL

+24VDC

 

 

 

 

 

Arc Failure

 

 

1TM

Indicator Light

Robot Control Unit

 

Common Terminal

 

Weld Alarm Terminal

If So Equipped

Signal

If So Equipped

 

Relay

 

 

 

CR

 

 

To Voltage Source

(115VAC, 24VAC, 24VDC)

Isolation Relay CR

Robot Control Unit

Robot Interface

1TL

+24VDC

Isolation Relay CR

1TM

Arc Failure

Indicator Light

Tools Needed:

.Arc Failure light on robot inter- face front panel turns on and off by a signal from robot control unit. Obtain proper length of 18 gauge/2-conductor cord for this connection.

For robot control units when 24 vdc is used:

1Route cord through strain relief on right side panel of robot interface, and make proper connections to 1TL and 1TM.

2Route and connect remaining end of cord to weld alarm terminal and ground connection at the robot control unit.

3Connect +24 vdc to common relay contact terminal.

For robot control units when 115 or

24 vac, or 24 vdc is used:

1Route cord through strain relief on right side panel of robot interface, and make proper connections to 1TL and 1TM.

2Obtain a 115 or 24 vac, or 24 vdc isolation relay CR1, and install into robot control.

3Route and connect remaining end of cord to one side of the normally-open robot control relay contact and ground.

4Connect +24 vdc to remaining side of normally-open robot control relay contact.

5Connect a lead from one side of robot control coil to weld alarm terminal.

6Connect proper voltage source (115 vac, 24 vac, or 24 vdc) between common terminal and remaining side of robot control relay coil.

S-0292

OM-884 Page 14

Image 18
Contents OM-884 ProcessesDescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc Électrique peut tuer Signification des symbolesConsignes DE Securite Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïe’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques Installation SpecificationsMounting Hole Layout RC17 Connection DiagramRobot Interface Connections RC13Tools Needed 8, 5/8 Shielding Gas Connection To Regulator/FlowmeterShielding Gas Connections To Gas Control Tools Needed Gas Control Shielding Gas Valve Fitting To GunArc Sensing Connections Pin Receptacle RC13 InformationPin Pin Information Socket Receptacle RC17 Information Socket Socket InformationArc Failure Light Connections XMT 200/300 DVC Board PC1 DIP SwitchDeltaweld 451 Deltaweld 651 Maxtron 300 Tools Needed Non-ConductiveHub Assembly Installation Installing Spool-Type Wire And Adjusting Hub TensionInstalling Optional Reel-Type Wire Safety EquipmentOperation Front Panel Controls Wire Speed IPM MeterWork Clamp Tools Needed Work ClampIndicator Lights Burnback Control Sequence of Operation Input/Output SignalsOutput Voltage Shielding Gas Wire Feed Normal Abnormal Robot Control Unit To Computer Interface To RobotReplacing The Hub Assembly Maintenance & TroubleshootingRoutine Maintenance Disconnect power before maintainingOverload Protection Display Board PC4 Meter Check Input Command For Wire Speed IPM Meter 8V = 800 IPMInput Command For Volts Meter -0.5V = Power Supply For Wire Speed IPM Meter 5VDCTroubleshooting Disconnect power before troubleshootingTrouble Remedy Use Of Indicator Lights For Troubleshooting Electrical Diagrams Circuit Diagram For Robot InterfaceParts List 3326Control Panel 21 22 Control Panel, w/ComponentsControl Panel, w/Components -1 Item Hub & Spindle Assembly Control Box, Gas OM-884 Service Your distributor also givesSupport Owner’s Record Miller Electric Mfg. Co