Miller Electric A.B.B. Robot Interface Gas Control Hub And Spindle manual

Page 30

5-6. Use Of Indicator Lights For Troubleshooting

 

On

 

 

 

 

 

Gas Indicator Light

 

 

Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas flows:

Gas does not flow:

Gas flows:

Gas does not flow:

System normal (on.)

Check gas valve operation.

Check gas valve operation

System normal (off).

 

 

 

 

 

 

 

 

and gas line for leaks.

 

 

 

 

 

 

 

 

 

 

 

Check interface board PC3.

 

 

 

 

On

 

 

 

 

Contactor Indicator Light

 

 

Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Contactor closed:

Contactor open:

Contactor closed:

Contactor open:

System normal (on).

Check interconnecting cords.

Check display board PC4.

System normal (off).

 

 

 

Check interface board PC3.

 

 

 

 

 

 

 

 

On

 

 

 

 

Wire Feed Indicator Light

 

 

Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire feeds:

Wire does not feed:

System normal (on).

Check circuit breaker CB1.

 

Check relay CR1.

 

Check interface board PC3.

Wire feeds:

Wire does not feed:

Check input signal from

System normal (off).

robot to motor board PC2.

 

Signal should be 0-10 vdc

 

between pins K and B

 

(common) at RC5.

 

Check motor board PC2.

 

On Current Indicator Light Off

Arc started:

No arc:

Arc started:

No arc:

System normal (on).

Replace reed relay.

Replace reed relay.

System normal (off).

On Arc Failure Indicator Light Off

No arc:

Arc started:

No arc:

Arc started:

Check weld

Check signal from robot.

Normal during idling.

Normal while welding.

parameters.

Signal should be 24 vdc

 

 

 

between terminals 1 TL

 

 

 

and 1 TM.

 

 

 

Check display board PC4.

 

 

OM-884 Page 26

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Contents OM-884 ProcessesDescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc Électrique peut tuer Signification des symbolesConsignes DE Securite Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïe’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques Installation SpecificationsMounting Hole Layout RC17 Connection DiagramRobot Interface Connections RC13Tools Needed 8, 5/8 Shielding Gas Connection To Regulator/FlowmeterShielding Gas Connections To Gas Control Tools Needed Gas Control Shielding Gas Valve Fitting To GunArc Sensing Connections Pin Receptacle RC13 InformationPin Pin Information Socket Receptacle RC17 Information Socket Socket InformationArc Failure Light Connections XMT 200/300 DVC Board PC1 DIP SwitchDeltaweld 451 Deltaweld 651 Maxtron 300 Tools Needed Non-ConductiveHub Assembly Installation Installing Spool-Type Wire And Adjusting Hub TensionInstalling Optional Reel-Type Wire Safety EquipmentOperation Front Panel Controls Wire Speed IPM MeterWork Clamp Tools Needed Work ClampIndicator Lights Burnback Control Sequence of Operation Input/Output SignalsOutput Voltage Shielding Gas Wire Feed Normal Abnormal Robot Control Unit To Computer Interface To RobotReplacing The Hub Assembly Maintenance & TroubleshootingRoutine Maintenance Disconnect power before maintaining Overload Protection Display Board PC4 Meter Check Input Command For Wire Speed IPM Meter 8V = 800 IPMInput Command For Volts Meter -0.5V = Power Supply For Wire Speed IPM Meter 5VDCTroubleshooting Disconnect power before troubleshootingTrouble Remedy Use Of Indicator Lights For Troubleshooting Electrical Diagrams Circuit Diagram For Robot InterfaceParts List 3326Control Panel 21 22 Control Panel, w/ComponentsControl Panel, w/Components -1 Item Hub & Spindle Assembly Control Box, Gas OM-884 Service Your distributor also givesSupport Owner’s Record Miller Electric Mfg. Co