Miller Electric A.B.B. Robot Interface Gas Control Hub And Spindle Operation, Safety Equipment

Page 21

2-14. Installing Optional Reel-Type Wire

 

 

 

 

 

 

1

Retaining Ring

 

 

 

 

 

 

2

Lock

 

 

 

 

 

 

3

Spanner Nut

1

2

3

4

 

 

4

Wire Retainer

 

 

 

 

 

 

5

Welding Wire

 

 

 

 

 

 

6

Wire Reel

 

 

 

5

 

 

7

Hub

 

 

 

 

 

 

Remove retaining ring. Pull lock

 

 

 

 

 

 

and turn. Remove spanner nut, wire

 

 

 

 

6

 

retainer, and wire reel from hub.

 

 

 

 

 

To install wire lay wire reel on flat

 

 

 

 

 

 

 

 

 

 

 

 

surface and install wire as shown.

Unlocked

 

 

 

 

 

Tighten spanner nut until lock is in

 

 

 

 

 

 

position over hole in wire retainer.

 

 

 

 

 

 

Pull lock and turn to insert locking

 

 

 

 

 

 

pin into wire retainer.

 

 

 

 

 

7

Slide wire reel assembly onto hub.

 

 

 

 

 

Turn assembly until hub pin is

 

 

 

 

 

 

 

 

 

 

 

 

seated in hole in reel. Reinstall

 

 

 

 

 

 

retaining ring.

3

4

5

6

Wire Installation

ST-161 000-A / ST-152 463 / Ref. ST-157 999-A

SECTION 3 – OPERATION

3-1. Safety Equipment

 

 

 

Wear the following while welding:

 

 

 

1

Dry, Insulating Gloves

 

 

 

2

Safety Glasses With Side

1

2

3

 

Shields

3

Welding Helmet With Correct

 

 

 

 

 

 

 

Shade Of Filter (See ANSI

 

 

 

 

Z49.1)

sb3.1 1/94

OM-884 Page 17

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Contents OM-884 ProcessesDescription From Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Bruit peut affecter l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques Installation SpecificationsMounting Hole Layout Robot Interface Connections Connection DiagramRC17 RC13Shielding Gas Connections To Gas Control Shielding Gas Connection To Regulator/FlowmeterTools Needed 8, 5/8 Tools Needed Gas Control Shielding Gas Valve Fitting To GunArc Sensing Connections Pin Receptacle RC13 InformationPin Pin Information Socket Socket Information Socket Receptacle RC17 InformationArc Failure Light Connections Deltaweld 451 Deltaweld 651 Maxtron 300 DVC Board PC1 DIP SwitchXMT 200/300 Tools Needed Non-ConductiveInstalling Spool-Type Wire And Adjusting Hub Tension Hub Assembly InstallationInstalling Optional Reel-Type Wire Safety EquipmentOperation Work Clamp Wire Speed IPM MeterFront Panel Controls Tools Needed Work ClampIndicator Lights Burnback Control Output Voltage Shielding Gas Wire Feed Normal Abnormal Input/Output SignalsSequence of Operation Robot Control Unit To Computer Interface To RobotRoutine Maintenance Maintenance & TroubleshootingReplacing The Hub Assembly Disconnect power before maintainingOverload Protection Input Command For Volts Meter -0.5V = Power Supply For Wire Input Command For Wire Speed IPM Meter 8V = 800 IPMDisplay Board PC4 Meter Check Speed IPM Meter 5VDCTroubleshooting Disconnect power before troubleshootingTrouble Remedy Use Of Indicator Lights For Troubleshooting Circuit Diagram For Robot Interface Electrical Diagrams3326 Parts ListControl Panel Control Panel, w/Components 21 22Control Panel, w/Components -1 Item Hub & Spindle Assembly Control Box, Gas OM-884 Service Your distributor also givesSupport Miller Electric Mfg. Co Owner’s Record