Miller Electric A.B.B. Robot Interface Gas Control Hub And Spindle Socket Socket Information

Page 17

2-9. 24-Socket Receptacle RC17 Information

D C B A

J H G F E

Q P N M L K

V U T S R

Z Y X W

S-0291

Socket*

Socket Information

 

 

A

Provides connection to 2TA; for customer use.

 

 

B

Current Detect output to robot control unit with respect to Socket D; isolated CR1 contacts rated

1A at 120 VAC.

 

 

 

D

Current Detect output to robot control unit with respect to Socket B; isolated CR1 contacts rated

1A at 120 VAC.

 

 

 

E

Contactor Control; +24 volts dc input from robot control unit with respect to Socket J (Circuit

Common).

 

 

 

F

Jog Forward; +24 volts dc input from robot control unit with respect to Socket J (Circuit

Common).

 

 

 

G

Gas Control; +24 volts dc input from robot control unit with respect to Socket J (Circuit Common).

 

 

H

Wire Stick Check; +24 volts dc input from robot control unit with respect to Socket J (Circuit Com-

mon).

 

 

 

J

Circuit Common for Sockets E, F, G, and H; all circuit voltages referenced to this point.

 

 

K

Jog Forward; momentary contact output to robot control unit with respect to Socket Q (Digital

Common).

 

 

 

L

Set-Up and Weave Set-Up output to robot control unit with respect to Socket Q (Digital Common).

 

 

M

Weave Set-Up output to robot control unit with respect to Socket Q (Digital Common).

 

 

N

Wire Stick Signal output to robot control unit with respect to Socket Q (Digital Common); indicates

wire is stuck to work; isolated CR2 contacts rated 1A at 120 VAC.

 

 

 

P

Weld Standby output to robot control unit with respect to Socket Q (Digital Common); indicates

robot interface is in standby; isolated CR5 contacts rated 3A at 120 VAC.

 

 

 

Q

Digital Common for Sockets K, L, M, N, and P.

 

 

R

+ Peak Amps; 0-10 volts dc input from robot control unit with respect to Socket S (analog

common) equals 0-500 amperes dc output.

 

 

 

S

Peak Amps; analog common for Socket R (+ Peak Amps).

 

 

W

Wire Feed Speed; analog common for Socket X (+ Wire Feed Speed).

 

 

X

+ Wire Feed Speed; 0-10 volts dc input from robot control unit with respect to Socket W (analog

common) equals 0-1000 IPM.

 

 

 

Y

Arc Volts; analog common for Socket Z (+ Arc Volts).

 

 

Z

+ Arc Volts; 0-10 volts dc input from robot control unit with respect to Socket Y (analog common)

equals 0-50 volts dc output.

 

 

 

*The remaining sockets are not used.

OM-884 Page 13

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Contents Description OM-884Processes From Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Bruit peut affecter l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques Mounting Hole Layout InstallationSpecifications Robot Interface Connections Connection DiagramRC17 RC13Shielding Gas Connections To Gas Control Shielding Gas Connection To Regulator/FlowmeterTools Needed 8, 5/8 Tools Needed Gas Control Shielding Gas Valve Fitting To GunPin Pin Information Arc Sensing ConnectionsPin Receptacle RC13 Information Socket Socket Information Socket Receptacle RC17 InformationArc Failure Light Connections Deltaweld 451 Deltaweld 651 Maxtron 300 DVC Board PC1 DIP SwitchXMT 200/300 Tools Needed Non-ConductiveInstalling Spool-Type Wire And Adjusting Hub Tension Hub Assembly InstallationOperation Installing Optional Reel-Type WireSafety Equipment Work Clamp Wire Speed IPM MeterFront Panel Controls Tools Needed Work ClampIndicator Lights Burnback Control Output Voltage Shielding Gas Wire Feed Normal Abnormal Input/Output SignalsSequence of Operation Robot Control Unit To Computer Interface To RobotRoutine Maintenance Maintenance & TroubleshootingReplacing The Hub Assembly Disconnect power before maintainingOverload Protection Input Command For Volts Meter -0.5V = Power Supply For Wire Input Command For Wire Speed IPM Meter 8V = 800 IPMDisplay Board PC4 Meter Check Speed IPM Meter 5VDCTrouble Remedy TroubleshootingDisconnect power before troubleshooting Use Of Indicator Lights For Troubleshooting Circuit Diagram For Robot Interface Electrical Diagrams3326 Parts ListControl Panel Control Panel, w/Components 21 22Control Panel, w/Components -1 Item Hub & Spindle Assembly Control Box, Gas OM-884 Support ServiceYour distributor also gives Miller Electric Mfg. Co Owner’s Record