Miller Electric A.B.B. Robot Interface Gas Control Hub And Spindle manual

Page 35

Item

Dia.

 

Part

 

 

 

 

No.

Mkgs.

 

No.

Description

Quantity

 

 

 

 

Figure 7-2. Control Panel, w/Components (Fig 7-1 Item 23)

 

 

 

 

 

 

 

 

. . . 1 . . . . . PC2

 

. . . . 071 642

. . CIRCUIT CARD, motor speed dig

. . .

1

. . . 2 . . . . . RC5

 

. . . . 117 374

. . CONNECTOR, edge mod-fork 22 skt

. . .

1

. . .

3 . . .

. . . . . . .

.

. . . . 009 335

. . STAND-OFF, No. 4-40 x 5/8

. . .

2

. . .

4 . . .

. . . . . . .

.

. . . . 112 473

. . PANEL, mtg components

. . .

1

. . .

5 . . .

. . . . . . .

.

. . . . 605 741

. . CLIP, mtg resistor 5/16 ID

. . .

4

. . .

6 . . .

. . . R3 . . . . . 079 497

. . RESISTOR, WW fxd 25W 2K ohm

. . .

1

. . .

7 . . .

. . . R1 . . . . . 030 651

. . RESISTOR, WW fxd 25W 10 ohm

. . .

1

. . .

8 . . .

. . . T2

. . . . . 116 847

. . TRANSFORMER, control

. . .

1

. . . 9 . . . . . CR1

 

. . . . 109 006

. . RELAY, encl 24VAC DPDT

. . .

1

. . . 10 . . .

. . . T1

. . . . . 116 848

. . TRANSFORMER, control

. . .

1

. . . 11 . . .

. . 1T,2T

. . . . 038 856

. . BLOCK, term 20A 14P

. . .

2

. . .

. . . . . .

. . . . . . .

.

. . . . 601 219

. . LINK, jumper

. . .

2

. . . 12 . . .

. . . . . . .

.

. . . . 110 391

. . GUIDE, mtg circuit card

. . .

3

. . . 13 . . .

. . PC5

 

. . . . 118 550

. . CIRCUIT CARD, isolation/amp

. . .

1

. . .

. . . . .

PLG28-30 . . 135 787

. . HOUSING PLUG & SOCKETS,

1

. . . 14 . . .

. . . . . . .

.

. . . . 110 375

. . STAND-OFF SUPPORT, PC card No. 6 screw

. . .

8

. . . 15 . . .

. . . . . . .

.

. . . . 049 970

. . BRACKET, mtg relay

. . .

1

. . . 16 . . .

. . . . . . .

.

. . . . 027 811

. . SOCKET, relay 14 pin

. . .

1

. . . 17 . . .

. . CR2

 

. . . . 095 521

. . RELAY, encl 24VDC 4PDT

. . .

1

. . . 18 . . .

. . . . . . .

.

. . . . 079 844

. . SPRING, holddown relay

. . .

1

. . . 19 . . .

. . PC8

 

. . . . 116 528

. . CIRCUIT CARD, voltage

. . .

1

. . .

. . . . . .

. PLG21

. . . 081 380

. . TERMINAL, header 14 pin

. . .

1

. . .

. . . . . .

. . . . . . .

.

. . . . 081 378

. . TERMINAL, female 1skt 22-18 wire

. . .

14

. . .

. . . . . .

. PLG22

. . . 090 469

. . TERMINAL, header 10 pin

. . .

1

. . .

. . . . . .

. . . . . . .

.

. . . . 081 378

. . TERMINAL, female 1skt 22-18 wire

. . .

10

. . .

. . . . . .

. PLG23

. . . 135 557

. . HOUSING PLUG & SOCKETS

. . .

1

. . . 20 . . .

. . PC1

 

. . . . 152 371

. . CIRCUIT CARD, voltage control

. . .

1

. . .

. . . . . .

. PLG14

. . . 165 896

. . CONNECTOR & SOCKETS

. . .

1

. . .

. . . . . .

. PLG25

. . . 131 054

. . HOUSING RECEPTACLE & SOCKETS

. . .

1

. . . 21 . . .

. . PC3

 

. . . +191 627

. . CIRCUIT CARD, interface

. . .

1

. . .

. . . . . .

. PLG18

. . . 135 559

. . HOUSING PLUG & SOCKETS,

1

. . .

. . . . . .

. PLG19

. . . 165 896

. . CONNECTOR & SOCKETS

. . .

1

. . . 22 . . .

. . . C1

. . . . . 031 692

. . CAPACITOR, elctlt 750uf 200VDC

. . .

1

. . . 23 . . .

. . . . . . .

.

. . . . 006 426

. . CLAMP, capacitor 2 in dia

. . .

1

. . . 24 . . .

. . . T3

. . . . . 116 849

. . TRANSFORMER, control

. . .

1

. . .

. . . . . .

. . . . . . .

.

. . . . 042 452

. . CLIP, component .687dia mtg adh back

. . .

2

. . . 25 . . .

. . SR1

 

. . . . 035 704

. . RECTIFIER, integ 30A 600V

. . .

1

. . . 26 . . .

. . . . . . .

.

. . . . 083 147

. . GROMMET, scr 8-10 push in

. . .

2

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-884 Page 31

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Page 34 Page 36
Contents Description OM-884Processes From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symbolesConsignes DE Securite Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent pro- voquer des brûlures gravesDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques Mounting Hole Layout InstallationSpecifications RC13 Connection DiagramRobot Interface Connections RC17Tools Needed Gas Control Shielding Gas Valve Fitting To Gun Shielding Gas Connection To Regulator/FlowmeterShielding Gas Connections To Gas Control Tools Needed 8, 5/8Pin Pin Information Arc Sensing ConnectionsPin Receptacle RC13 Information Socket Socket Information Socket Receptacle RC17 InformationArc Failure Light Connections Tools Needed Non-Conductive DVC Board PC1 DIP SwitchDeltaweld 451 Deltaweld 651 Maxtron 300 XMT 200/300Installing Spool-Type Wire And Adjusting Hub Tension Hub Assembly InstallationOperation Installing Optional Reel-Type WireSafety Equipment Tools Needed Work Clamp Wire Speed IPM MeterWork Clamp Front Panel ControlsIndicator Lights Burnback Control Robot Control Unit To Computer Interface To Robot Input/Output SignalsOutput Voltage Shielding Gas Wire Feed Normal Abnormal Sequence of OperationDisconnect power before maintaining Maintenance & TroubleshootingRoutine Maintenance Replacing The Hub AssemblyOverload Protection Speed IPM Meter 5VDC Input Command For Wire Speed IPM Meter 8V = 800 IPMInput Command For Volts Meter -0.5V = Power Supply For Wire Display Board PC4 Meter CheckTrouble Remedy TroubleshootingDisconnect power before troubleshooting Use Of Indicator Lights For Troubleshooting Circuit Diagram For Robot Interface Electrical Diagrams 3326 Parts ListControl Panel Control Panel, w/Components 21 22Control Panel, w/Components -1 Item Hub & Spindle Assembly Control Box, Gas OM-884 Support ServiceYour distributor also gives Miller Electric Mfg. Co Owner’s Record
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