Miller Electric A.B.B. Robot Interface Gas Control Hub And Spindle manual Table of Contents

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OM-884

TABLE OF CONTENTS

SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3. Additional Symbols For Installation, Operation, And Maintenance

3

1-4.

Principal Safety Standards

3

1-5.

EMF Information

4

SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION

5

1-1.

Signification des symboles

5

1-2.

Dangers relatifs au soudage à l’arc

5

1-3.

Dangers supplémentaires en relation avec l’installation, le fonctionnement

 

 

et la maintenance

7

1-4.

Principales normes de sécurité

8

1-5.

Information sur les champs électromagnétiques

8

SECTION 2 – INSTALLATION

9

2-1.

Specifications

9

2-2.

Mounting Hole Layout

9

2-3.

Connection Diagram

10

2-4.

Robot Interface Connections

10

2-5.

Shielding Gas Connection To Regulator/Flowmeter

11

2-6.

Shielding Gas Connections To Gas Control

11

2-7.

Arc Sensing Connections

12

2-8.

14-Pin Receptacle RC13 Information

12

2-9.

24-Socket Receptacle RC17 Information

13

2-10. Arc Failure Light Connections

14

2-11.

Matching Digital Voltage Control (DVC) Board To Welding Power Source

15

2-12. Hub Assembly Installation

16

2-13.

Installing Spool-Type Wire And Adjusting Hub Tension

16

2-14.

Installing Optional Reel-Type Wire

17

SECTION 3 – OPERATION

17

3-1.

Safety Equipment

17

3-2.

Work Clamp

18

3-3.

Front Panel Controls

18

3-4.

Indicator Lights

19

3-5.

Burnback Control

20

SECTION 4 – SEQUENCE OF OPERATION

21

4-1. Input/Output Signals

21

SECTION 5 – MAINTENANCE & TROUBLESHOOTING

22

5-1. Routine Maintenance

22

5-2.

Replacing The Hub Assembly

22

5-3.

Overload Protection

23

5-4.

Display Board PC4 Meter Check

24

5-5. Troubleshooting

25

5-6.

Use Of Indicator Lights For Troubleshooting

26

SECTION 6 – ELECTRICAL DIAGRAMS

27

SECTION 7 – PARTS LIST

28

WARRANTY

 

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Contents OM-884 ProcessesDescription From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumées ET LES GAZ peuvent être dangereux Signification des symbolesConsignes DE Securite Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent pro- voquer des brûlures gravesDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques Installation SpecificationsMounting Hole Layout RC13 Connection DiagramRobot Interface Connections RC17Tools Needed Gas Control Shielding Gas Valve Fitting To Gun Shielding Gas Connection To Regulator/FlowmeterShielding Gas Connections To Gas Control Tools Needed 8, 5/8Arc Sensing Connections Pin Receptacle RC13 InformationPin Pin Information Socket Socket Information Socket Receptacle RC17 InformationArc Failure Light Connections Tools Needed Non-Conductive DVC Board PC1 DIP SwitchDeltaweld 451 Deltaweld 651 Maxtron 300 XMT 200/300Installing Spool-Type Wire And Adjusting Hub Tension Hub Assembly InstallationInstalling Optional Reel-Type Wire Safety EquipmentOperation Tools Needed Work Clamp Wire Speed IPM MeterWork Clamp Front Panel ControlsIndicator Lights Burnback Control Robot Control Unit To Computer Interface To Robot Input/Output SignalsOutput Voltage Shielding Gas Wire Feed Normal Abnormal Sequence of OperationDisconnect power before maintaining Maintenance & TroubleshootingRoutine Maintenance Replacing The Hub AssemblyOverload Protection Speed IPM Meter 5VDC Input Command For Wire Speed IPM Meter 8V = 800 IPMInput Command For Volts Meter -0.5V = Power Supply For Wire Display Board PC4 Meter CheckTroubleshooting Disconnect power before troubleshootingTrouble Remedy Use Of Indicator Lights For Troubleshooting Circuit Diagram For Robot Interface Electrical Diagrams3326 Parts ListControl Panel Control Panel, w/Components 21 22Control Panel, w/Components -1 Item Hub & Spindle Assembly Control Box, Gas OM-884 Service Your distributor also givesSupport Miller Electric Mfg. Co Owner’s Record