Miller Electric A.B.B. Robot Interface Gas Control Hub And Spindle manual Control Box, Gas

Page 37

Item		Dia.		Part
	No.	Mkgs.		No.	Description	Quantity
					Figure 7-4. Control Box, Gas

. . .	1 . . .	. . . . . . .	. . .	134 327	. . LABEL, warning general precautionary	. . . 1
. . . 2 . . .		. . . . . . .	. .	+079 682	. . WRAPPER	. . . 1
. . . 3 . . . REED			. . .	140 786	. . SWITCH, reed	. . . 1
. . .	4 . . .	. . . . . . .	. . .	109 021	. . CASE SECTION, bottom/front/sides	. . . 1
. . .	5 . . .	. . . . . . .	. . .	. 115 104	. . CONNECTOR, clamp cable 1/2 in	. . . 1
. . .	6 . . .	. . . . . . .	. . .	010 494	. . BUSHING, snap 1.375 ID x 1.750mtg hole	. . . 2
. . .	7 . . .	. . . . . . .	. . .	057 358	. . BUSHING, snap ID x 1.37mtg hole	. . . 2
. . .	8 . . .	. . . . . . .	. . .	010 604	. . FITTING, hose brs bushing .250NPT x .625-18	. . . 2
. . .	9 . . .	. . . . . . .	. . .	602 934	. . FITTING, pipe coupling .250NPT	. . . 1
. . . 10 . . .		. . . . . . .	. . .	079 573	. . FITTING, pipe nipple L .250NPT x 6	. . . 1
. . . 11 . . .		. . . . . . .	. . .	079 574	. . BRACKET, mtg component	. . . 2
. . . 12 . . .		. RC7 .	. . .	047 637	. . HOUSING RECEPTACLE & SOCKETS, . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 13 . . .		. D1 . .	. . .	109 938	. . DIODE, rect 1A 400V SP	. . . 1
. . . 14 . . .		. 5T . .	. . .	038 839	. . BLOCK, term 20A 5P	. . . 1
. . . 15 . . .		. GS1 .	. . .	109 293	. . VALVE, 24VDC 2 way 1/4 IPS port 1/8 orf	. . . 1
. . . 16 . . .		RC16	. . .	090 246	. . RECEPTACLE w/PINS, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

8

. Hardware is common and not available unless listed.

9

7

5 6

10

4	11

3

2
1	12	13
16		14
		11

8

15	6	7
Figure	7-4. Control Box, Gas

ST-109 680-A

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-884 Page 33

Image 37

Contents Processes OM-884Description From Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Bruit peut affecter l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques Specifications InstallationMounting Hole Layout Robot Interface Connections Connection DiagramRC17 RC13Shielding Gas Connections To Gas Control Shielding Gas Connection To Regulator/FlowmeterTools Needed 8, 5/8 Tools Needed Gas Control Shielding Gas Valve Fitting To GunPin Receptacle RC13 Information Arc Sensing ConnectionsPin Pin Information Socket Socket Information Socket Receptacle RC17 InformationArc Failure Light Connections Deltaweld 451 Deltaweld 651 Maxtron 300 DVC Board PC1 DIP SwitchXMT 200/300 Tools Needed Non-ConductiveInstalling Spool-Type Wire And Adjusting Hub Tension Hub Assembly InstallationSafety Equipment Installing Optional Reel-Type WireOperation Work Clamp Wire Speed IPM MeterFront Panel Controls Tools Needed Work ClampIndicator Lights Burnback Control Output Voltage Shielding Gas Wire Feed Normal Abnormal Input/Output SignalsSequence of Operation Robot Control Unit To Computer Interface To RobotRoutine Maintenance Maintenance & TroubleshootingReplacing The Hub Assembly Disconnect power before maintainingOverload Protection Input Command For Volts Meter -0.5V = Power Supply For Wire Input Command For Wire Speed IPM Meter 8V = 800 IPMDisplay Board PC4 Meter Check Speed IPM Meter 5VDCDisconnect power before troubleshooting TroubleshootingTrouble Remedy Use Of Indicator Lights For Troubleshooting Circuit Diagram For Robot Interface Electrical Diagrams3326 Parts ListControl Panel Control Panel, w/Components 21 22Control Panel, w/Components -1 Item Hub & Spindle Assembly Control Box, Gas OM-884 Your distributor also gives ServiceSupport Miller Electric Mfg. Co Owner’s Record