The Eltron Company P310 manual Cleaning Roller, Printer, Smart Card Docking Option

Page 11

CHAPTER 1

adjust the feeder for other thicknesses as well. The Card Feed Hopper, has an attached Card Weight that positions itself on top of a stack of cards in the Hopper. This added weight increases the grip of the card feed rollers and assures reliable card feeds throughout cartridge-full to cartridge-empty conditions.

1.2.2 Cleaning Roller

Cards transitioning between the Card Input Hopper and the Printer (or Smart Card Station) travel through a pair of rollers. Above one of these rollers resides a removable cartridge that contains the Cleaning Roller. A tacky surface on this roller collects any lint or other loose particles that may adhere to the underlying rollers due to contact with passing cards. To maintain its ability to collect particles, users must periodically replace the Cleaning Roller. Users should watch for evidence of particle buildup on the Cleaning Roller or print anomalies having related characteristics.

1.2.3 Printer

Card imaging occurs as the cards transition through the Printer Station. For color imaging, the cards transition past the Print Head three times. Yellow, magenta, and cyan (YMC) dyes transfer from ribbon panels onto the cards in amounts controlled by heat produced by Print Head elements. Each of the 32K color possibilities results from a particular mix of the YMC dyes. The density of Print Head elements produces images with 300 dot-per-inch (dpi) resolution. One of the commonly used color ribbons also has panels that can lay down black monochrome images and a protective clear coating, each in a related additional pass across the Print Head.

Whereas the color panels of color ribbons lay down dye sublimation dyes, the black panel of these same ribbons deposits a thermal transfer resin (Kr) that only images at one heat setting. While this essentially eliminates resin as a medium for gray scale, a capability already made available by the YMC panels, resin serves as a particularly good choice for text and bar codes. By ending the imaging sequence with a clear overlay coating (O), cards receive added durability and a resistance to fading of the CMY dyes. In summary, images produced using color ribbons typically have five panels (CMYKrO) and require a corresponding five passes across the Print Head.

Ribbons also exist in single-coated and two-panel varieties. Single-coated ribbons deposit a resin. Users have a choice of many resin colors. Two-panel ribbon varieties have either black dye (Ks) or Kr panels alternated with panels that lay down clear overlay coatings. Being a dye, the Ks material supports gray-scale imaging, which offers users an ideal means of producing black-and-white photo quality images.

While the forgoing describes the major imaging ribbon types, readers should check the list of supplies for other varieties that can serve special imaging needs.

1.2.4 Smart Card Docking (Option)

At a Smart Card Station, Smart Card contacts connect to a DB-9 connector at the rear of the Printer. This implementation supports the use of an external Smart Card Programming device. Docking occurs with a card positioned under the contacts; after which, a solenoid mechanism raises the card to make the connections.

980264-001 Rev. B

1-3

Image 11
Contents P310 Maintenance Manual Page Copyright Notice Return Materials AuthorizationForeword Technical SupportCSA Notice TrademarksFCC Notice Table of Contents Troubleshooting Table of Figures Viii Printer Description Chapter General DescriptionMajor Elements Card Feeder OptionsSmart Card Docking Option Cleaning RollerPrinter Magnetic Stripe Encoder Option About this ManualChapter Environmental and Shock Protection Packaging ConsiderationsPreparing a STATIC-SAFE Work Area Installation and Operation Unpacking InstallationCard Input Cartridge Installation Tape and Packing Card Input Hopper InstallationCleaning Roller Installation Card Output Hopper Cleaning Roller Cartridge PreparationShows removal of the tape protecting the tacky surface Cleaning Roller Tape RemovalAttaching Cables Location ConcernsUSB Concerns 10. Cable Wiring Parallel an Serial Cable DiagramsOperation Controls and Indicators12. Print and Lamination Head Latch and Release Levers Print Head Release and Latch LeversRibbon Loading 13. Ribbon Installation14. Card Gate Adjustment Card Gate Adjustment15. Card Cartridge Loading Loading Card Input Hopper16. Cleaning Card Installation Starting the Cleaning CycleColor Fundamentals Chapter Theory of OperationChapter Chapter Chapter Region Black Body Temperature Chapter Printing Card Path Elements Card Path Elements Circuit Descriptions Printer Module Block Diagram Print Head Circuitry CTN Motor Control Circuitry SD0 Status Circuitry Efilm Serial and Parallel Port Circuitry EXT2 EXT3 USB Port Circuitry USB Port Circuitry OptionalMagnetic Stripe Encoder Elements Magnetic Stripe Encoder Circuitry OptionSmart Card Circuitry Option Smart Card Circuitry Operator Panel Circuitry 10. Operator Panel Circuitry Power Regulator CircuitryChapter Troubleshooting Problems Duplicated by a Test Print Diagnosing Basic Printer ProblemsAdjustment Replace Or Cleaning Ment Interface Diagnostic Flow Diagnosing Computer Interface ProblemsChapter Replacement Procedures Item No Tool Description Required ToolsRear Case Removal Part ReplacementsFront Case Removal Bottom Plate Removal Bottom Plate and Power Supply Power Supply ReplacementCard Feeder Rear Card Feeder Part RemovalsPrint Head Upper Fasteners Print Head ReplacementPrint Head Ground Lug Print Head Assembly Removal Print Head Connectors 10. Properly Positioned Print Head Fan Removal 11. Fan Replacement12. Ribbon Sensor Removal Ribbon Sensor Removal13. Front Belts Front Belt Removals14. CPU and Encoder Boards CPU and Encoder Board Replacements15. Rear Plate Removals Rear Plate Removal16. Daughter Board Daughter Board Removal17. Flag and Head Latch Sensor Board Flag and Head Latch Sensor Board Replacement18. Rear Belts and O-Ring Rear Belt and O-Ring Removal19. Smart Card PWB Smart Card Interface Board Replacement Option20. Smart Card Solenoid Removal 21. Smart Card Docking Station 22. Encoder Station Shroud Encoder Head Replacement24. Encoder Station Pressure Roller Rod 25. Encoder Head Pinch Roller Removal 26. Pressure Roller Rod Removal Chapter 29. Middle Panel Parts Ribbon Supply Spindle and Clutch Replacements 30. Supply Spindle Assembly Ribbon Take Up Spindle Replacements 31. Ribbon Take Up Spindle Chapter Maintenance and Adjustments Card Transport, Platen, and Cleaning Rollers Cleaning MaterialsCleaning Card Transport Rollers Print Head Cleaning Cleaning the Print HeadAdjustments Obtaining and Installing Firmware UpdatesStepper Motor Fasteners Stepper Belt TensionStepper Motor Belt Tensioning Fixture Part No Stepper Belt Tensioning Head Alignment Test Cards Print Head Tilt AdjustmentsImage Brightness Adjustment Lower Print Head Fasteners 10. Peel Bar Fasteners Print Head Peel Bar Position AdjustmentResult Remedy Image CenteringValue Appendix a Test Software Launching the Card Printer Test Software Appendix aAppendix a Changing the COM Port Operating in Terminal Mode Typical Sub List Sensor Test Selection Zebra Technologies Corporation