The Eltron Company P310 manual Print Head Circuitry

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CHAPTER 3

3.4.1 Print Head Circuitry

Figure 3-3 shows the Print Head circuitry. Note that one part lies on the CPU board, and another part lies on the Print Head Assembly. After a reset, which occurs at initialization, the processor places 32 bits of image data on the data bus. This data loads into the U12 through U15 registers with activation of the CS HEAD signal. This signal also clears the U9 a and b flip-flops and the U11 counter. At this point, the micro controller has initialized the circuitry for a transfer of image data to the Print Head. Because of the 672 print head elements and associated circuitry, 21 such cycles occur prior to any imaging.

Clocking occurs with deactivation of the CS HEAD signal. Clocking of U12 through U15 shifts image data to the DATA 2 and DATA 4 lines. This sends data to the print head in two serial streams. Simultaneous clocking at the HEADCLK/ signal shifts the serial data into the Print Head Shift Registers. U11, which has counted up with each clock, inhibits further clocking at the count of 32. At this point, all the data loaded with the last CS HEAD activation has transferred to the Print Head registers, and the circuitry then awaits more data along with the associated activation of the CS HEAD signal.

When all 672 print head shift registers have received data, the micro controller activates the LATCH signal. This transfers the data to associated Print Head Output Registers, where it becomes available for imaging. At this point, activation of the STROBE signal causes the print head output registers to activate associated print head elements. For each line of print head imaging, the micro controller loads the print head registers five times and issues five STROBE pulses, each time with a different width.

Print head element heat is a function of the pulse width of the STROBE signal. Therefore, a line for a given ribbon panel color takes five loads of the 672 print head shift registers. Each Print Head Element receives between zero and five pulse widths, depending on the dye deposite intensity required. A ribbon advance occurs between the five strobe pulses. Circuits that deliver power to the print head appear with the Motor Control circuitry descriptions. Circuits that monitor the print head thermistor appear with the Status circuitry descriptions.

Monochrome printer imaging occurs similarly but with only one full intensity strobe per 300 dpi line. However, a user could produce gray-scale image using Thermal Transfer methods. Thermal Transfer employs a small dot matrix for each pixel. The gray percentage is then a function of the number of dots imaged within the dot matrix pixels.

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980264-001 Rev.B

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Contents P310 Maintenance Manual Page Return Materials Authorization ForewordTechnical Support Copyright NoticeFCC Notice TrademarksCSA Notice Table of Contents Troubleshooting Table of Figures Viii Chapter General Description Printer DescriptionOptions Major Elements Card FeederPrinter Cleaning RollerSmart Card Docking Option About this Manual Magnetic Stripe Encoder OptionChapter Preparing a STATIC-SAFE Work Area Packaging ConsiderationsEnvironmental and Shock Protection Installation and Operation Installation UnpackingTape and Packing Card Input Hopper Installation Card Input Cartridge InstallationCard Output Hopper Cleaning Roller Cartridge Preparation Cleaning Roller InstallationCleaning Roller Tape Removal Shows removal of the tape protecting the tacky surfaceLocation Concerns Attaching CablesUSB Concerns Parallel an Serial Cable Diagrams 10. Cable WiringControls and Indicators OperationPrint Head Release and Latch Levers 12. Print and Lamination Head Latch and Release Levers13. Ribbon Installation Ribbon LoadingCard Gate Adjustment 14. Card Gate AdjustmentLoading Card Input Hopper 15. Card Cartridge LoadingStarting the Cleaning Cycle 16. Cleaning Card InstallationChapter Theory of Operation Color FundamentalsChapter Chapter Chapter Region Black Body Temperature Chapter Printing Card Path Elements Card Path Elements Circuit Descriptions Printer Module Block Diagram Print Head Circuitry CTN Motor Control Circuitry SD0 Status Circuitry Efilm Serial and Parallel Port Circuitry EXT2 EXT3 USB Port Circuitry Optional USB Port CircuitryMagnetic Stripe Encoder Circuitry Option Magnetic Stripe Encoder ElementsSmart Card Circuitry Option Smart Card Circuitry 10. Operator Panel Circuitry Power Regulator Circuitry Operator Panel CircuitryChapter Troubleshooting Diagnosing Basic Printer Problems Problems Duplicated by a Test PrintAdjustment Replace Or Cleaning Ment Diagnosing Computer Interface Problems Interface Diagnostic FlowChapter Replacement Procedures Required Tools Item No Tool DescriptionPart Replacements Rear Case RemovalFront Case Removal Bottom Plate Removal Power Supply Replacement Bottom Plate and Power SupplyCard Feeder Part Removals Card Feeder RearPrint Head Replacement Print Head Upper FastenersPrint Head Ground Lug Print Head Assembly Removal Print Head Connectors 10. Properly Positioned Print Head 11. Fan Replacement Fan RemovalRibbon Sensor Removal 12. Ribbon Sensor RemovalFront Belt Removals 13. Front BeltsCPU and Encoder Board Replacements 14. CPU and Encoder BoardsRear Plate Removal 15. Rear Plate RemovalsDaughter Board Removal 16. Daughter BoardFlag and Head Latch Sensor Board Replacement 17. Flag and Head Latch Sensor BoardRear Belt and O-Ring Removal 18. Rear Belts and O-RingSmart Card Interface Board Replacement Option 19. Smart Card PWB20. Smart Card Solenoid Removal 21. Smart Card Docking Station Encoder Head Replacement 22. Encoder Station Shroud24. Encoder Station Pressure Roller Rod 25. Encoder Head Pinch Roller Removal 26. Pressure Roller Rod Removal Chapter 29. Middle Panel Parts Ribbon Supply Spindle and Clutch Replacements 30. Supply Spindle Assembly Ribbon Take Up Spindle Replacements 31. Ribbon Take Up Spindle Chapter Maintenance and Adjustments Cleaning Cleaning MaterialsCard Transport, Platen, and Cleaning Rollers Card Transport Rollers Cleaning the Print Head Print Head CleaningObtaining and Installing Firmware Updates AdjustmentsStepper Belt Tension Stepper Motor FastenersStepper Motor Belt Tensioning Fixture Part No Stepper Belt Tensioning Print Head Tilt Adjustments Head Alignment Test CardsImage Brightness Adjustment Lower Print Head Fasteners Print Head Peel Bar Position Adjustment 10. Peel Bar FastenersImage Centering Result RemedyValue Appendix a Test Software Appendix a Launching the Card Printer Test SoftwareAppendix a Changing the COM Port Operating in Terminal Mode Typical Sub List Sensor Test Selection Zebra Technologies Corporation