The Eltron Company P310 manual Circuit Descriptions

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CHAPTER 3

3.4CIRCUIT DESCRIPTIONS

As shown in Figure 3-2, P310 Printers have the following circuits:

Print Head Circuiry

Motor Control Circuitry

Status Circuitry

Interface Circuitry

Operator Panel Circuitry

Optional Encoder and/or Smart Card Circuitry

If possible, spend some time with this figure. The intent is to offer another perspective to descriptions given in other parts of the manual.

Most of the circuitry resides on the CPU Board. The CPU Board controls the Card Feeder, Printer Station, reception of Parallel data from the host computer, and to some degree the optional Smart Card and Magnetic Encoder Stations.

The figure depicts soldered-in circuit blocks without shading. The lighter shading indicates ICs in sockets. The darker shading indicates external assemblies connected to the CPU Board by cabling.

The Micro Controller determines operations through data and address busses and control signals. Flash memory contains the associated microcode and allows the downloading of firmware for updates. Note also that the Address Bus primarily serves transfers involving the Flash and RAM chips. Most other data transfers occur with a chip enable or other Micro controller signal.

Two types of status are collected—sensor and parameter. Analog Comparators receive inputs from LED-Photo Transistor sensors. Two types exist—reflective and beam interrupt. Analog Comparators receive sensor signals on one input and a programmable voltage on the other. The Micro Controller establishes the comparator thresholds during calibrations.

Motors exist in two types—dc, and stepper. All associated driver ICs have socket mounts in support of IC-level replacement. The Stepper Motor Driver IC has a heat sink. Dc motors receive 24-volt dc power. This same supply powers a dc-to-dc converter that delivers 5-volt power to the remaining circuitry.

3-10

980264-001 Rev.B

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Contents P310 Maintenance Manual Page Technical Support Return Materials AuthorizationForeword Copyright NoticeCSA Notice TrademarksFCC Notice Table of Contents Troubleshooting Table of Figures Viii Chapter General Description Printer DescriptionOptions Major Elements Card FeederSmart Card Docking Option Cleaning RollerPrinter About this Manual Magnetic Stripe Encoder OptionChapter Environmental and Shock Protection Packaging ConsiderationsPreparing a STATIC-SAFE Work Area Installation and Operation Installation UnpackingTape and Packing Card Input Hopper Installation Card Input Cartridge InstallationCard Output Hopper Cleaning Roller Cartridge Preparation Cleaning Roller InstallationCleaning Roller Tape Removal Shows removal of the tape protecting the tacky surfaceLocation Concerns Attaching CablesUSB Concerns Parallel an Serial Cable Diagrams 10. Cable WiringControls and Indicators OperationPrint Head Release and Latch Levers 12. Print and Lamination Head Latch and Release Levers13. Ribbon Installation Ribbon LoadingCard Gate Adjustment 14. Card Gate AdjustmentLoading Card Input Hopper 15. Card Cartridge LoadingStarting the Cleaning Cycle 16. Cleaning Card InstallationChapter Theory of Operation Color FundamentalsChapter Chapter Chapter Region Black Body Temperature Chapter Printing Card Path Elements Card Path Elements Circuit Descriptions Printer Module Block Diagram Print Head Circuitry CTN Motor Control Circuitry SD0 Status Circuitry Efilm Serial and Parallel Port Circuitry EXT2 EXT3 USB Port Circuitry Optional USB Port CircuitryMagnetic Stripe Encoder Circuitry Option Magnetic Stripe Encoder ElementsSmart Card Circuitry Option Smart Card Circuitry 10. Operator Panel Circuitry Power Regulator Circuitry Operator Panel CircuitryChapter Troubleshooting Diagnosing Basic Printer Problems Problems Duplicated by a Test PrintAdjustment Replace Or Cleaning Ment Diagnosing Computer Interface Problems Interface Diagnostic FlowChapter Replacement Procedures Required Tools Item No Tool DescriptionPart Replacements Rear Case RemovalFront Case Removal Bottom Plate Removal Power Supply Replacement Bottom Plate and Power SupplyCard Feeder Part Removals Card Feeder RearPrint Head Replacement Print Head Upper FastenersPrint Head Ground Lug Print Head Assembly Removal Print Head Connectors 10. Properly Positioned Print Head 11. Fan Replacement Fan RemovalRibbon Sensor Removal 12. Ribbon Sensor RemovalFront Belt Removals 13. Front BeltsCPU and Encoder Board Replacements 14. CPU and Encoder BoardsRear Plate Removal 15. Rear Plate RemovalsDaughter Board Removal 16. Daughter BoardFlag and Head Latch Sensor Board Replacement 17. Flag and Head Latch Sensor BoardRear Belt and O-Ring Removal 18. Rear Belts and O-RingSmart Card Interface Board Replacement Option 19. Smart Card PWB20. Smart Card Solenoid Removal 21. Smart Card Docking Station Encoder Head Replacement 22. Encoder Station Shroud24. Encoder Station Pressure Roller Rod 25. Encoder Head Pinch Roller Removal 26. Pressure Roller Rod Removal Chapter 29. Middle Panel Parts Ribbon Supply Spindle and Clutch Replacements 30. Supply Spindle Assembly Ribbon Take Up Spindle Replacements 31. Ribbon Take Up Spindle Chapter Maintenance and Adjustments Card Transport, Platen, and Cleaning Rollers Cleaning MaterialsCleaning Card Transport Rollers Cleaning the Print Head Print Head CleaningObtaining and Installing Firmware Updates AdjustmentsStepper Belt Tension Stepper Motor FastenersStepper Motor Belt Tensioning Fixture Part No Stepper Belt Tensioning Print Head Tilt Adjustments Head Alignment Test CardsImage Brightness Adjustment Lower Print Head Fasteners Print Head Peel Bar Position Adjustment 10. Peel Bar FastenersImage Centering Result RemedyValue Appendix a Test Software Appendix a Launching the Card Printer Test SoftwareAppendix a Changing the COM Port Operating in Terminal Mode Typical Sub List Sensor Test Selection Zebra Technologies Corporation