The Eltron Company P310 manual Packaging Considerations, Preparing a STATIC-SAFE Work Area

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CHAPTER 1

1.5PACKAGING CONSIDERATIONS

The factory-supplied shipping carton contains the Printer placed inside a protective ESD (Electrostatic Discharge) bag and suspended in form-fitting end cushions made from a foam material. These are the only materials approved for P310 shipments. Any shipping damage may not be covered by either the product warranty or the carrier if the printer is shipped with packaging materials that do not meet associated shipping standards. If necessary, order replacement factory-approved shipping materials from a P310 printer distributor.

1.6PREPARING A STATIC-SAFE WORK AREA

To avoid component damage while performing troubleshooting and repair procedures, service personnel should work in a static-safe area. Items under test should rest on a properly grounded, conductive, and cushioned mat. Service personnel should wear a conductive wrist strap. (Most electronic supply stores carry ESD protective devices. For a local supplier, contact 3M Corporation at 1-800-328-1368 or 512-984-1800.)

1.7ENVIRONMENTAL AND SHOCK PROTECTION

Avoid extremes of temperature and humidity or mishandling. These conditions can damage most electronic equipment.

When moving the printer from a cool, dry location to a warmer, more humid location, allow the printer to temperature stabilize for at least 30 minutes before opening the protective ESD bag. Otherwise, moisture can condense on the surface of many components. Moisture can degrade performance or even damage some components.

Avoid rough handling. Careful handling can avoid possible mechanical damage that might otherwise result from dropping or impacting the printer on a hard surface.

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980264-001 Rev.B

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Contents P310 Maintenance Manual Page Technical Support Return Materials AuthorizationForeword Copyright NoticeCSA Notice TrademarksFCC Notice Table of Contents Troubleshooting Table of Figures Viii Chapter General Description Printer DescriptionOptions Major Elements Card FeederSmart Card Docking Option Cleaning RollerPrinter About this Manual Magnetic Stripe Encoder OptionChapter Environmental and Shock Protection Packaging ConsiderationsPreparing a STATIC-SAFE Work Area Installation and Operation Installation UnpackingTape and Packing Card Input Hopper Installation Card Input Cartridge InstallationCard Output Hopper Cleaning Roller Cartridge Preparation Cleaning Roller InstallationCleaning Roller Tape Removal Shows removal of the tape protecting the tacky surfaceLocation Concerns Attaching CablesUSB Concerns Parallel an Serial Cable Diagrams 10. Cable WiringControls and Indicators OperationPrint Head Release and Latch Levers 12. Print and Lamination Head Latch and Release Levers13. Ribbon Installation Ribbon LoadingCard Gate Adjustment 14. Card Gate AdjustmentLoading Card Input Hopper 15. Card Cartridge LoadingStarting the Cleaning Cycle 16. Cleaning Card InstallationChapter Theory of Operation Color FundamentalsChapter Chapter Chapter Region Black Body Temperature Chapter Printing Card Path Elements Card Path Elements Circuit Descriptions Printer Module Block Diagram Print Head Circuitry CTN Motor Control Circuitry SD0 Status Circuitry Efilm Serial and Parallel Port Circuitry EXT2 EXT3 USB Port Circuitry Optional USB Port CircuitryMagnetic Stripe Encoder Circuitry Option Magnetic Stripe Encoder ElementsSmart Card Circuitry Option Smart Card Circuitry 10. Operator Panel Circuitry Power Regulator Circuitry Operator Panel CircuitryChapter Troubleshooting Diagnosing Basic Printer Problems Problems Duplicated by a Test PrintAdjustment Replace Or Cleaning Ment Diagnosing Computer Interface Problems Interface Diagnostic FlowChapter Replacement Procedures Required Tools Item No Tool DescriptionPart Replacements Rear Case RemovalFront Case Removal Bottom Plate Removal Power Supply Replacement Bottom Plate and Power SupplyCard Feeder Part Removals Card Feeder RearPrint Head Replacement Print Head Upper FastenersPrint Head Ground Lug Print Head Assembly Removal Print Head Connectors 10. Properly Positioned Print Head 11. Fan Replacement Fan RemovalRibbon Sensor Removal 12. Ribbon Sensor RemovalFront Belt Removals 13. Front BeltsCPU and Encoder Board Replacements 14. CPU and Encoder BoardsRear Plate Removal 15. Rear Plate RemovalsDaughter Board Removal 16. Daughter BoardFlag and Head Latch Sensor Board Replacement 17. Flag and Head Latch Sensor BoardRear Belt and O-Ring Removal 18. Rear Belts and O-RingSmart Card Interface Board Replacement Option 19. Smart Card PWB20. Smart Card Solenoid Removal 21. Smart Card Docking Station Encoder Head Replacement 22. Encoder Station Shroud24. Encoder Station Pressure Roller Rod 25. Encoder Head Pinch Roller Removal 26. Pressure Roller Rod Removal Chapter 29. Middle Panel Parts Ribbon Supply Spindle and Clutch Replacements 30. Supply Spindle Assembly Ribbon Take Up Spindle Replacements 31. Ribbon Take Up Spindle Chapter Maintenance and Adjustments Card Transport, Platen, and Cleaning Rollers Cleaning MaterialsCleaning Card Transport Rollers Cleaning the Print Head Print Head CleaningObtaining and Installing Firmware Updates AdjustmentsStepper Belt Tension Stepper Motor FastenersStepper Motor Belt Tensioning Fixture Part No Stepper Belt Tensioning Print Head Tilt Adjustments Head Alignment Test CardsImage Brightness Adjustment Lower Print Head Fasteners Print Head Peel Bar Position Adjustment 10. Peel Bar FastenersImage Centering Result RemedyValue Appendix a Test Software Appendix a Launching the Card Printer Test SoftwareAppendix a Changing the COM Port Operating in Terminal Mode Typical Sub List Sensor Test Selection Zebra Technologies Corporation