SATO ct4i manual No Printed Image, Printer Creates a Blank Label, Incorrect Label Positioning

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Unit 5: Troubleshooting

 

 

 

NO PRINTED IMAGE

 

 

 

 

 

Print head is disconnected.

 

Ensure print head wiring harness is connected on each end.

 

 

 

No voltage output

 

Replace fuse. Test power supply and replace as required

 

 

 

Defective print head

 

Replace print head and reset counter

 

 

 

Damaged electronics

 

Replace circuit board

 

 

 

Interface problems

 

Troubleshoot interface - refer to the next chapter

 

 

 

Data input error

 

Ensure correct data stream

 

 

 

PRINTER CREATES A BLANK LABEL

 

 

 

 

 

Data input error

 

Ensure correct data stream

 

 

 

Incorrect label sensor selection

 

Ensure correct printer configuration

 

 

 

Disconnected print head

 

Power off the printer and ensure a proper connection

 

 

 

Defective print head

 

Replace print head as required

 

 

 

Defective main circuit board

 

Replace main board as required

 

 

 

INCORRECT LABEL POSITIONING

 

 

 

 

 

Incorrect label sensor selection

 

Ensure correct printer configuration

 

 

 

Improper sensor adjustment

 

Adjust sensor sensitivity as required

 

 

 

Data input error

 

Ensure correct data stream

 

 

 

Incorrect offset settings

 

Adjust settings as required

 

 

 

SMEARED PRINT IMAGES

 

 

 

 

 

Poor media quality

 

Use higher quality media

 

 

 

Foreign material on print head and platen roller

 

Clean print head and rollers

 

 

 

Foreign material on labels

 

Use higher quality media

 

 

 

Excessive print head energy

 

Adjust darkness setting

 

 

 

Excessive print speed

 

Adjust print speed as required

 

 

 

CT4i Series Operator Manual

5-5

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Contents Operator Manual Sato America, Inc Table of Contents Cleaning Procedures MaintenanceSato group of Companies Introduction Personal Injury About this ManualCT4i Series Operator Manual General DescriptionThis page is left blank intentionally Technical Data Power Supply Physical CharacteristicsEnvironmental Excluding Media ProcessingSensing PrintMedia RibbonRegulatory Character Font CapabilitiesMatrix Fonts Downloadable FontsBarcode Capabilities Interface Selection Interface SpecificationsDB25P Signals PIN#Printer Host PIN Assignments Signal Direction SpecificationsUniversal Serial BUS USB Software Specifications802.11G Wireless LED Indicator StatusWireless LAN Signal Strength Socket Connection Diagram Signal Signal Definition Interface SignalsCable Requirements DB9 Host Direction Printer Receive Buffer ControlCT4i Series Operator Manual CT4i Series Operator Manual This page is intentionally left blank Installation Overview Electrical Precautions Printer Placement TipsGeneral Precautions Unpacking & Parts Identification Unpacking & Parts IdentificationSite Location Printer InstallationMedia Selection Media Loading Rolled PaperRibbon Take-up Spindle Ribbon LoadingFanfold paper loading Loading Fanfold PaperLabel Sensing Printer Label Sensor PositioningOperational Mode Selection Label Print Direction This page is intentionally left blank Printer Configuration Operating Panel Configuration ModesFanfold-label Loading Slot Rear PanelDIP Switch Settings Configuration PanelLED Switch 4 DT/TT Mode DIP Switch Settings CONT’DSwitch 5 Head Check Switch 7 Data Dump Switch 6 VR1 Potentiometer Adjustment modeSwitch 8 Interface Board selection Operational Modes Power on sequence for various Operational ModesNormal Mode LED and Buzzer status during Normal Mode operationOperational Modes CONT’D Data found on Test Prints User Test Print Mode Feed + Power onData Printed Default Settings Mode Online + Feed + Power on Parameter Default SettingHEX Dump Mode Power on with DSW7=ON Settings AffectedDSW5 DSW6 DSW8 Program Download Mode DSW1=ON, DSW2=OFF, DSW3=ON + Power on Online Error Buzzer LEDFont Download Mode DSW1=OFF, DSW2=ON, DSW3=ON + Power on FunctionCause Errors during Font and Program Download ModesOffsets Mode Length of Offset mm Print head resolutionPitch Offset Potentiometer AdjustmentsOriginal First Line Print Position Moved with Leading Edge Positive + OffsetPrint Darkness Potentiometer Adjustments CONT’DData Dump Diagnostic Label Printing Test Labels Printing FACTORY/SERVICE Test Prints CT4i Series Operator Manual Troubleshooting Error Troubleshooting GuideBlinks Ribbon Wrinkling Image VoidsLight Print Images Uneven Print DarknessPrinter Creates a Blank Label No Printed ImageIncorrect Label Positioning Smeared Print ImagesCHK Troubleshooting Step Interface TroubleshootingLAN Ethernet Interface HEX Dump Test Print TroubleshootingTest Label Printing Maintenance Print Head Replacement Cleaning ProceduresAdjusting the Print Quality Adjustment ProceduresPrint Speed Cleaning the Print Head Cleaning the Print HEAD, Platen and RollersClearning Stubborn Debris on the Print Head Cleaning the Platen and Paper Roller Cleaning the Print HEAD, Platen and Rollers CONT’DRELEASING/REPLACING the Print Head Cleaning the Sensor CT4i Series Operator Manual Sato Group of Companies Asia Pacific & Oceania Region Sato Group of Companies