SATO ct4i manual Adjustment Procedures, Adjusting the Print Quality, Print Speed

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Unit 6: Maintenance

ADJUSTMENT PROCEDURES

This section provides information on user maintenance for the SATO Ct4xxi printer. This section contains the following information.

Adjusting the Print Quality

Cleaning the Print Head, Platen and Rollers

Replacing the Print Head

ADJUSTING THE PRINT QUALITY

The SATO CT4xxi printer is equipped with two different methods of adjusting the quality of the print— print darkness and print speed.

When adjusting the printer for optimum print quality, a barcode verifier system is highly recommended for evaluating the printouts. The human eye is a poor judge of the relative widths of the bars in a symbol, a characteristic that is extremely important for good bar code quality.

Print Darkness

This adjustment allows the user to control (within a specified range) the amount of power that is used to activate the print head heating elements. It is important to find a proper print darkness level based on your particular label. The printed images should not be too light nor should the edges of text or graphics be smudged. Instead, the edges of each image should be crisp and well defined.

Once the range has been selected, the PRINT Potentiometer (VR1) on the front panel can be used to make finer adjustments. It provides a continuous range of adjustment, allowing you to make precise changes. Use a small cross-point screwdriver, turning clockwise for darker print and counterclockwise for lighter print. See page 3-3for instructions on performing potentiometer adjustments

Print Speed

The other method of controlling print quality is by controlling the speed at which the label is printed. It is especially critical when printing "ladder" bar codes (bar codes printed with the bars parallel to the print line). When printing a "ladder" bar code, it is important to allow the head to cool sufficiently before stepping to the next position. If it does not have sufficient time to cool, the bar will be "smeared" on the trailing edge. The adjustment can be made via standard SBPL commands. For more information refer to the SBPL Programming Reference.

CT4i Series Operator Manual

6-3

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Contents Operator Manual Sato America, Inc Table of Contents Cleaning Procedures MaintenanceSato group of Companies Introduction Personal Injury About this ManualCT4i Series Operator Manual General DescriptionThis page is left blank intentionally Technical Data Processing Physical CharacteristicsPower Supply Environmental Excluding MediaRibbon PrintSensing MediaDownloadable Fonts Character Font CapabilitiesRegulatory Matrix FontsBarcode Capabilities Interface Selection Interface SpecificationsDB25P Signals PIN#Printer Host PIN Assignments Signal Direction SpecificationsUniversal Serial BUS USB Software Specifications802.11G Wireless LED Indicator StatusWireless LAN Signal Strength Socket Connection Diagram Receive Buffer Control Interface SignalsSignal Signal Definition Cable Requirements DB9 Host Direction PrinterCT4i Series Operator Manual CT4i Series Operator Manual This page is intentionally left blank Installation Overview Electrical Precautions Printer Placement TipsGeneral Precautions Unpacking & Parts Identification Unpacking & Parts IdentificationMedia Loading Rolled Paper Printer InstallationSite Location Media SelectionRibbon Take-up Spindle Ribbon LoadingFanfold paper loading Loading Fanfold PaperLabel Sensing Printer Label Sensor PositioningOperational Mode Selection Label Print Direction This page is intentionally left blank Printer Configuration Operating Panel Configuration ModesFanfold-label Loading Slot Rear PanelDIP Switch Settings Configuration PanelLED Switch 4 DT/TT Mode DIP Switch Settings CONT’DSwitch 5 Head Check Switch 7 Data Dump Switch 6 VR1 Potentiometer Adjustment modeSwitch 8 Interface Board selection Operational Modes Power on sequence for various Operational ModesNormal Mode LED and Buzzer status during Normal Mode operationOperational Modes CONT’D Data found on Test Prints User Test Print Mode Feed + Power onData Printed Default Settings Mode Online + Feed + Power on Parameter Default SettingHEX Dump Mode Power on with DSW7=ON Settings AffectedDSW5 DSW6 DSW8 Function Online Error Buzzer LEDProgram Download Mode DSW1=ON, DSW2=OFF, DSW3=ON + Power on Font Download Mode DSW1=OFF, DSW2=ON, DSW3=ON + Power onCause Errors during Font and Program Download ModesOffsets Mode Length of Offset mm Print head resolutionMoved with Leading Edge Positive + Offset Potentiometer AdjustmentsPitch Offset Original First Line Print PositionPrint Darkness Potentiometer Adjustments CONT’DData Dump Diagnostic Label Printing Test Labels Printing FACTORY/SERVICE Test Prints CT4i Series Operator Manual Troubleshooting Error Troubleshooting GuideBlinks Uneven Print Darkness Image VoidsRibbon Wrinkling Light Print ImagesSmeared Print Images No Printed ImagePrinter Creates a Blank Label Incorrect Label PositioningCHK Troubleshooting Step Interface TroubleshootingLAN Ethernet Interface HEX Dump Test Print TroubleshootingTest Label Printing Maintenance Print Head Replacement Cleaning ProceduresAdjusting the Print Quality Adjustment ProceduresPrint Speed Cleaning the Print Head Cleaning the Print HEAD, Platen and RollersClearning Stubborn Debris on the Print Head Cleaning the Platen and Paper Roller Cleaning the Print HEAD, Platen and Rollers CONT’DRELEASING/REPLACING the Print Head Cleaning the Sensor CT4i Series Operator Manual Sato Group of Companies Asia Pacific & Oceania Region Sato Group of Companies