American Power Conversion XS 450 -48 Merlin Gerin 12 Circuit Breaker Module Installation

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Merlin Gerin 12 Circuit Breaker Module Installation

WARNING: Hazardous energy levels are present on bare conductors in the -48Vdc distribution connection area of the plant. Accidental shorting of distribution conductors can cause arcing and high currents that can cause serious burns or other physical harm. It is recommended that:

Remove any jewelry, rings or watches while working on this equipment.

Use insulated wrenches, screwdrivers, cutters, pliers and other tools.

The Merlin Gerin 12 Circuit Breaker Module requires one open module position. Insert the module in the power system such that the holes in the module dc bus line up with the holes in the power system dc bus. Use M8 hardware to secure the buses together. Use M5 hardware to secure the front lip to the power system frame. Use M6 hardware to secure the rear of the module to the power system frame. Connect the alarm cable to the controller backplane.

Connect the LVD power wiring to the power bus observing proper polarity. Connect the LVD control cable to the customer interface card.

The alarm signal of each individual circuit breaker [see Installing circuit breaker wiring (both types of circuit breaker modules) for specific alarm cable wiring instructions] is connected to a terminal block on the CB Extender Board (mounted directly above the circuit breaker module). Each alarm wire is placed in the terminal block position with the number corresponding to the position of the circuit breaker in the system. The CB Extender Board (mounted directly above the circuit breaker module) is connected to the controller via a 26- conductor cable that plugs into the J2 connector on the CB Extender Board. The 26- conductor cable has a DB-25 connector on the other end that plugs into connector PL2A on the controller backplane. The DB-25 end of the cable is only 25 pins, so the 26th conductor is not connected to this connector.

If a second 12 Circuit Breaker module is installed in a system, then the CB Extender Board for that module is connected via a 26 pin connector from connector J2 to connector J3 of the CB Extender Board of the first 12 Circuit Breaker module. If a third 12 Circuit Breaker Module is installed in the system, it is connected to the controller via a 26-conductor cable that plugs into the J2 connector on the CB Extender Board. The other end of the 26- conductor cable has a DB-25 connector that plugs into connector PL2B on the controller backplane board.

Magnum XS 450 Power System –48 VDC User’s Manual

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Contents Magnum XS Vdc Power System User’s Manual Table of Contents Magnum XS 450 Power System -48 VDC User’s Manual Specifications Revision History Revision Date DescriptionSafety First General PrecautionsIntroduction General InformationMagnum XS 450 Power System -48 VDC User’s Manual How to Use This Manual Installation Mechanical InstallationUnpacking Equipment Room / Location1 Door Clearance Dimensions Mounting VentilationAC Power Connections AC Kit with Three Phase SpreaderAC Line AC Neutral Earth Ground AC Kit with Phoenix Terminals Only AWGRectifier Shelf and Module Installation Rectifier AC Input Connections Rectifier Shelf Serial CommunicationsRectifier Shelf Mechanical Module Selection DC Distribution Module InstallationRectifier Module Installation Merlin Gerin 28 Circuit Breaker Module Installation 1 28 Circuit Breaker ModuleMerlin Gerin 12 Circuit Breaker Module Installation NH2 Fuse Module Installation Circuit Breaker Rating Ordering NumberDC Cabling General Instructions 3 NH2 Fuse ModuleDC Distribution Installation Circuit Breaker Installation2 Merlin Gerin 28 CB Module Installation Detail C60 C120 Total 4 CB Alarm Interface Board 28 circuit breaker module Installing a fuse in the NH2 Fuse Module DC Load Return Module InstallationBattery Installation Battery Tray InstallationBattery Installation Battery Disconnect Module InstallationNegative Battery Cable Connections 1 Battery Cable ConnectionsBattery Temperature Probe Installation Battery Return Module InstallationPositive Battery Cable Connections Network Management Card DC System GroundingMonitoring and Relay Output Connections RJ45 Ethernet Connector Smart Cable DB9 ConnectionRelay Output Connections N/C-CExternal Alarm Input Connections Open Closed NO-C NC-CElectrical Installation Battery Visual and Safety InspectionCommissioning Pre-Commissioning InspectionCommissioning Battery Temperature Compensation LVD TestCircuit Breaker/ Fuse Test User InputsFinal Inspection LVDRectifier Management OperationTechnical Description Battery Management DC DistributionCustomer Interface Board Alarm Outputs Output RelaysExternal Alarm Inputs Input Relays Preventive Maintenance System Visual and Safety InspectionEquipment InspectionTest Battery Temperature Test System Temperature TestBattery Current Test Battery Preventive Maintenance Procedure Specifications AC Input DCPM28HN54SH0 RectifierMechanical EnvironmentalCompliance EMCAPC Worldwide Customer Support Limited Product Warranty

XS 450 -48 specifications

The American Power Conversion (APC) XS 450 -48 is a reliable and efficient power supply solution designed for critical applications requiring a consistent and stable power source. This solution is particularly beneficial for telecommunications, data centers, and industrial settings where power reliability is paramount.

One of the key features of the XS 450 -48 is its ability to deliver 450 watts of continuous power, ensuring that connected devices receive uninterrupted power supply. Its 48-volt output makes it ideal for telecom requirements, where 48V systems are standard. The unit provides a compact and space-saving design, making it suitable for installation in rack-mounted configurations, optimizing the utilization of valuable real estate in server rooms or equipment racks.

The XS 450 -48 utilizes advanced technologies that enhance its performance and reliability. It is equipped with an active power factor correction (PFC) system that significantly reduces harmonic distortion. This feature not only improves system efficiency but also complies with various regulations concerning power quality. Additionally, the power supply includes built-in over-voltage protection, over-current protection, and short-circuit protection, ensuring that both the power supply and the connected devices are safeguarded against electrical faults.

The unit is designed for high efficiency, often exceeding 90% under full load conditions. This not only reduces energy costs but also minimizes heat generation, contributing to a quieter operation environment. The XS 450 -48's intelligent thermal management system allows it to operate in a range of temperatures, making it highly versatile and adaptable to varying environmental conditions.

Furthermore, monitoring and management capabilities are integrated into the XS 450 -48 with optional external monitoring systems. These systems provide critical insights, allowing technicians to track real-time performance metrics, detect potential issues early on, and perform preventive maintenance.

In conclusion, the American Power Conversion XS 450 -48 stands out as a robust power supply solution that combines reliable performance, advanced protection features, and high efficiency. Its design caters to the specific needs of telecommunications and data centers, making it an indispensable asset for maintaining the uptime and integrity of critical systems. With its range of features and reliability, the XS 450 -48 continues to be a preferred choice among professionals in the field.