Cooper Bussmann CT02MAN manual Grounding. B Steel or Aluminum Cable Tray Systems

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392.7.Grounding. (B) Steel or Aluminum Cable Tray Systems. (1) & (2)

Table 392.7(B).

Metal Area Requirements for Cable Trays Used as Equipment Grounding Conductors

Maximum Fuse Ampere Rating,

 

 

 

 

 

Circuit Breaker Ampere Trip

Minimum Cross-Sectional Area

 

Setting, or Circuit Breaker

 

of Metal* In Square Inches

 

Protective Relay Ampere Trip

 

 

 

 

 

 

 

 

 

 

Setting for Ground-Fault

 

 

 

 

Protection of Any Cable Circuit

 

Steel

Aluminum

 

In the Cable Tray System

 

Cable Trays

Cable Trays

 

 

 

 

 

 

60

0.20

0.20

 

100

0.40

0.20

 

200

0.70

0.20

 

400

1.00

0.40

 

600

1.50**

0.40

 

1000

---

0.60

 

1200

---

1.00

 

1600

---

1.50

 

2000

---

2.00**

 

 

 

 

 

 

 

 

 

 

 

 

 

For SI units: one square inch = 645 square millimeters.

*Total cross-sectional area of both side rails for ladder or trough cable trays; or the minimum cross-sectional area of metal in channel cable trays or cable trays of one-piece construction.

**Steel cable trays shall not be used as equipment grounding conductors for circuits with ground-fault protection above 600 amperes. Aluminum cable trays shall not be used as equipment grounding conductors for circuits with ground-fault protection above 2000 amperes.

Reprinted with permission from NFPA 70-1999, the National Electrical Code®, Copyright© 1998, National Fire Protection Association, Quincy, MA 02269. This reprinted material is not the complete and official position of the National Fire Protection Association, on the referenced subject which is represented only by the standard in its entirety.

Table 392.7(B) "Metal Area Requirements for Cable Trays used as Equipment Grounding Conductors" shows the minimum cross-sectional area of cable tray side rails (total of both side rails) required for the cable tray to be used as the Equipment Grounding Conductor (EGC) for a specific Fuse Rating, Circuit Breaker Ampere Trip Rating or Circuit Breaker Ground Fault Protective Relay Trip Setting. These are the actual trip settings for the circuit breakers and not the maximum permissible trip settings which in many cases are the same as the circuit breaker frame size. If the maximum ampere rating of the cable tray is not sufficient for the protective device to be used, the cable tray cannot be used as the EGC and a separate EGC must be included within each cable assembly or a separate EGC has to be installed in or attached to the cable tray. [See also Section 250- 120 for additional information]

Cooper B-Line, Inc

The subject of using cable tray for equipment grounding conductors was thoroughly investigated by the 1973 NEC® Technical Subcommittee on Cable Tray. Many calculations were made and a number of tests were performed by Monsanto Company Engineers at the Bussman High Current Laboratory. The test setup to verify the capability of cable tray to be used as the EGC is shown in Figure 1 on page 29. The test amperes available were forced through one cable tray side rail which had three splice connections in series. No conductive joint compound was used at the connections and the bolts were wrench tight. Copper jumper cables were used from the current source to the cable tray. The cable tray was NEMA Class 12B. The test results are shown on Page 45 (Appendix Sheet 1), Table I for aluminum and Table II for steel cable tray.

One of the most interesting results of the tests was for an aluminum cable tray with a corroded joint and only two nylon bolts. 34,600 amperes for 14 cycles produced only a 34° C temperature rise at the splice plate area. If the protective devices work properly, the temperature rises recorded at the cable tray splices during these tests would not be sufficient to damage the cables in the cable tray. Also note that in these tests only one side rail was used, but in a regular installation, both side rails would conduct fault current and the temperature rise at the splice plate areas would be even lower.

When the cable tray is used as the EGC, consideration has to be given to the conduit or ventilated channel cable tray connections to the cable tray so that the electrical grounding continuity is maintained from the cable tray to the equipment utilizing the electricity. Conduit connections to the cable tray were also tested. At that time, no commercial fittings for connecting conduit to cable tray were available, so right angle beam clamps were used with very good results. There are now UL Listed fittings for connecting and bonding conduit to cable tray. This test setup and results are shown on page 46 (Appendix Sheet 2).

Cable Tray Manual

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Contents Cable Tray Manual Page Table of Contents Introduction WHY Cable TRAY? Cable Tray Safety FeaturesCable Tray Dependability Cable Tray Space SavingsCable Tray Wiring System Cost Savings Design Cost SavingsMaterial Cost Savings Installation Cost Time Savings Cost Cable Tray vs. ConduitMaintenance Savings Cooper B-Line, Inc AN IN-DEPTH Look AT 2002 NEC Article 392 Cable Tray ScopeSteel Ventilated Trough Center Supported Cable Tray Uses Permitted. a Wiring Methods Cable Tray MaterialsDefinition. Cable Tray System Cable Tray Manual Uses Permitted. B In Industrial Establishments 392.3B1c 392.3B1a392.3B1b Uses Permitted. C Equipment Grounding ConductorsSealing and Drainage. E Cable Seals, Class 1, Division 2 502.4B3. Nonincendive Field Wiring Uses Permitted. E Nonmetallic Cable TrayConstruction Specifications. a Strength and Rigidity Uses Not PermittedCable Tray Manual Construction Specifications. D Side Rails Construction Specifications. B Smooth EdgesConstruction Specifications. C Corrosion Protection Construction Specifications. E FittingsConstruction Specifications. F Nonmetallic Cable Tray Installation. a Complete SystemNomenclature Installation. B Completed Before Installation Installation. C Supports Installation. D CoversInstallation. G Through Partitions and Walls Installation. F Cables Over VoltsInstallation. H Exposed and Accessible Installation. I Adequate Access Grounding. a Metallic Cable Trays EGC Grounding. B Steel or Aluminum Cable Tray Systems Temperature Rise Test Cable Installation. a Cable Splices Cable Installation. B Fastened SecurelyCable installation. C Bushed Conduit and Tubing Cable Installation. D Connected in ParallelSheet 3, Example 392.9A1 392.9A2 392.9E2 392.9F2 Single Diameter Inch Conductor Inches Channel Size AWG Technically Undesirable Installation Interpretation #1 Cable Tray Wiring System Design and Installation Hints Cable Tray Manual Cooper B-Line, Inc Cable Tray Accessories Cable Tray Maintenance and RepairFireproofing Cable Tray Cable TRAY. Thermal Contraction and Expansion FRP13B is 128 F. The 125 F line in Table Cable Tray Manual Cooper B-Line, Inc Appendix Pages See Page 29 for Temperature Rise Test illustration Circuit Arrangement for Rigid Conduit Temperature Rise Tests Example NEC .9A1 Example NEC .9A2 Example NEC .9A3 Example NEC .9B Appendix Sheet Cable Tray Sizing Flowchart Start Sizing Cable Tray Per NEC HereYes Ladder Or Vented Trough Project Information Fiberglass-Vinyl Ester ResinLine Series Wire Basket Tray Cable ChannelVentilated Non-Ventilated Cent-R-Rail Cooper B-Line, Inc Cable Tray Manual Line Wire Management Resources Ask the Experts