Cooper Bussmann CT02MAN manual Maintenance Savings

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The higher the elevation of the wiring system, the more important the number of components required to complete the installation. Many additional man-hours will be required just moving the components needed for the conduit system up to the work location.

Conduit wiring systems require pull boxes or splice boxes when there is the equivalent of more than 360 degrees of bends in a run. For large conductors, pull or junction boxes may be required more often to facilitate the conductor’s installation. Cable tray wiring systems do not require pull boxes or splice boxes.

Penetrating a masonry wall with cable tray requires a smaller hole and limited repair work.

More supports are normally required for rigid steel conduit due to the requirements of NEC® Table 344.30(B)(2).

Concentric conduit bends for direction changes in conduit banks are very labor intensive and difficult to make. However if they are not used, the installation will be unattractive. The time required to make a concentric bend is increased by a factor of 3-6 over that of a single shot bend. This time consuming practice is eliminated when cable tray wiring systems are used.

Conductor pulling is more complicated and time consuming for conduit wiring systems than for cable tray wiring systems. Normally, single conductor wire pulls for conduit wiring systems require multiple reel setups. For conduit wiring systems, it is necessary to pull from termination equipment enclosure to termination equipment enclosure. Tray cables being installed in cable trays do not have to be pulled into the termination equipment enclosures. Tray cable may be pulled from near the first termination enclosure along the cable tray route to near the second termination enclosure. Then, the tray cable is inserted into the equipment enclosures for termination. For projects with significant numbers of large conductors terminating in switchgear, this may be a very desirable feature that can save hours of an electrician's time. Unnecessary power outages can be eliminated since tray cable pulls may be made without de-energizing the equipment. For conduit installations, the equipment will have to be de- energized for rubber safety blanketing to be installed, otherwise the conductor pulls might have

to be made on a weekend or on a holiday at premium labor costs to avoid shutting down production or data processing operations during normal working hours.

Conductor insulation damage is common in conduits since jamming can occur when pulling the conductors. Jamming is the wedging of conductors in a conduit when three conductors lay side by side in a flat plane. This may occur when pulling around bends or when the conductors twist. Ninety-two percent of all conductor failures are the result of the conductor’s insulation being damaged during the conductor’s installation. Many common combinations of conductors and conduits fall into critical jam ratio values. Critical jam ratio (J.R.= Conduit ID/Conductor OD) values range from 2.8 to 3.2. The J. R. for 3 single conductor THHN/THWN insulated 350 kcmil conductors in a 21/2 inch conduit would be 3.0 (2.469 inches/ 0.816 inches). If conductor insulation damage occurs, additional costs and time are required for replacing the conductors. This cannot occur in a cable tray wiring system.

Smaller electrician crews may be used to install the equivalent wiring capacity in cable tray. This allows for manpower leveling, the peak and average crew would be almost the same number, and the electrician experience level required is lower for cable tray installations.

Since the work is completed faster there is less work space conflict with the other construction disciplines. This is especially true if installations are elevated and if significant amounts of piping are being installed on the project.

MAINTENANCE SAVINGS

One of the most important features of cable tray is that tray cable can easily be installed in existing trays if there is space available. Cable tray wiring systems allow wiring additions or modifications to be made quickly with minimum disruption to operations. Any conceivable change that is required in a wiring system can be done at lower cost and in less time for a cable tray wiring system than for a conduit wiring system.

Cable Tray Manual

Cooper B-Line, Inc

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Contents Cable Tray Manual Page Table of Contents Introduction Cable Tray Safety Features WHY Cable TRAY?Cable Tray Space Savings Cable Tray DependabilityCable Tray Wiring System Cost Savings Design Cost SavingsMaterial Cost Savings Cost Cable Tray vs. Conduit Installation Cost Time SavingsMaintenance Savings Cooper B-Line, Inc Scope AN IN-DEPTH Look AT 2002 NEC Article 392 Cable TraySteel Ventilated Trough Center Supported Cable Tray Uses Permitted. a Wiring Methods Cable Tray MaterialsDefinition. Cable Tray System Cable Tray Manual Uses Permitted. B In Industrial Establishments 392.3B1b 392.3B1a392.3B1c Uses Permitted. C Equipment Grounding ConductorsSealing and Drainage. E Cable Seals, Class 1, Division 2 Uses Permitted. E Nonmetallic Cable Tray 502.4B3. Nonincendive Field WiringUses Not Permitted Construction Specifications. a Strength and RigidityCable Tray Manual Construction Specifications. C Corrosion Protection Construction Specifications. B Smooth EdgesConstruction Specifications. D Side Rails Construction Specifications. E FittingsConstruction Specifications. F Nonmetallic Cable Tray Installation. a Complete SystemNomenclature Installation. B Completed Before Installation Installation. D Covers Installation. C SupportsInstallation. G Through Partitions and Walls Installation. F Cables Over VoltsInstallation. H Exposed and Accessible Installation. I Adequate Access Grounding. a Metallic Cable Trays EGC Grounding. B Steel or Aluminum Cable Tray Systems Temperature Rise Test Cable Installation. B Fastened Securely Cable Installation. a Cable SplicesCable Installation. D Connected in Parallel Cable installation. C Bushed Conduit and TubingSheet 3, Example 392.9A1 392.9A2 392.9E2 392.9F2 Single Diameter Inch Conductor Inches Channel Size AWG Technically Undesirable Installation Interpretation #1 Cable Tray Wiring System Design and Installation Hints Cable Tray Manual Cooper B-Line, Inc Cable Tray Accessories Cable Tray Maintenance and RepairFireproofing Cable Tray FRP Cable TRAY. Thermal Contraction and Expansion13B is 128 F. The 125 F line in Table Cable Tray Manual Cooper B-Line, Inc Appendix Pages See Page 29 for Temperature Rise Test illustration Circuit Arrangement for Rigid Conduit Temperature Rise Tests Example NEC .9A1 Example NEC .9A2 Example NEC .9A3 Example NEC .9B Appendix Sheet Start Sizing Cable Tray Per NEC Here Cable Tray Sizing FlowchartYes Ladder Or Vented Trough Project Information Fiberglass-Vinyl Ester ResinLine Series Wire Basket Tray Cable ChannelVentilated Non-Ventilated Cent-R-Rail Cooper B-Line, Inc Cable Tray Manual Line Wire Management Resources Ask the Experts