Cooper Bussmann CT02MAN manual Cost Cable Tray vs. Conduit, Installation Cost Time Savings

Page 8

 

 

COST - Cable Tray vs. Conduit

 

 

 

(Equivalent Conductor Fill Areas)

 

 

 

16000

Material Cost

 

 

 

 

 

 

 

14000

Labor Cost @

 

 

 

 

$25/hr per NECA

 

 

 

12000

labor units.

 

 

 

 

 

 

 

Total

10000

 

 

 

 

 

 

 

 

 

Installed

8000

 

 

 

 

Cost ($)

 

 

 

 

 

 

 

 

 

 

6000

 

 

 

 

 

4000

 

 

 

 

 

2000

 

 

 

 

 

0

Ladder

Solid Bottom

EMT

Rigid Steel

 

 

 

 

Cable Tray

Cable Tray

3

Conduit

 

 

1

2

4

Installation: 200 linear feet of cable supported with four 90° direction changes and all trapeze supports on 8 ft. spans.

1.Hot dip galvanized steel, 18" wide, ladder cable tray (9" rung spacing) with all hardware.

2.Hot dip galvanized steel, 18" wide, solid bottom cable tray and all hardware.

3.7 parallel runs of 3" diameter EMT with concentric bends.

4.7 parallel runs of 3" diameter galvanized conduit with concentric bends.

Note: Above costs are historical figures and do not include cable and cable pulling costs. Cable costs differ per installation and cable/conductor pulling costs have been shown to be considerably less for cable tray than for conduit.

signal circuits, logic input/output (I/O) circuits, etc. There are other cable tray installations which require a higher cost cable than the equivalent conduit installation. Such installations are limited to areas where low smoke emission and/or low flame spread ITC or PLTC cables must be used.

Conduit banks often require more frequent and higher strength supports than cable trays. 3 inch and larger rigid metal conduits are the only sizes allowed to be supported on 20 foot spans [National Electrical Code® (NEC®) Table 344.30(B)(2)].

When a cable tray width is increased 6 inches, the cable tray cost increase is less than 10 percent. This substantially increases the cable tray’s wiring capacity for a minimal additional cost. To obtain such an increase in capacity for a conduit wiring system would be very costly.

Cooper B-Line, Inc

INSTALLATION COST AND

TIME SAVINGS

Depending on the complexity and magnitude of the wiring system, the total cost savings for the initial installation (labor, equipment and material) may be up to 60 percent for a cable tray wiring system over a conduit wiring system. When there are banks of conduit to be installed that are more than 100 feet long and consist of four or more 2 inch conduits or 12 or more smaller conduits, the labor cost savings obtained using cable tray wiring systems are very significant.

Many more individual components are involved in the installation of a conduit system and its conductors compared to the installation of a cable tray system and its cables. This results in the handling and installing of large amounts of conduit items vs. small amounts of cable tray items for the same wiring capacity.

Cable Tray Manual

6

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Contents Cable Tray Manual Page Table of Contents Introduction WHY Cable TRAY? Cable Tray Safety FeaturesCable Tray Dependability Cable Tray Space SavingsMaterial Cost Savings Cable Tray Wiring System Cost SavingsDesign Cost Savings Installation Cost Time Savings Cost Cable Tray vs. ConduitMaintenance Savings Cooper B-Line, Inc AN IN-DEPTH Look AT 2002 NEC Article 392 Cable Tray ScopeSteel Ventilated Trough Center Supported Cable Tray Definition. Cable Tray System Uses Permitted. a Wiring MethodsCable Tray Materials Cable Tray Manual Uses Permitted. B In Industrial Establishments 392.3B1a 392.3B1b392.3B1c Uses Permitted. C Equipment Grounding ConductorsSealing and Drainage. E Cable Seals, Class 1, Division 2 502.4B3. Nonincendive Field Wiring Uses Permitted. E Nonmetallic Cable TrayConstruction Specifications. a Strength and Rigidity Uses Not PermittedCable Tray Manual Construction Specifications. B Smooth Edges Construction Specifications. C Corrosion ProtectionConstruction Specifications. D Side Rails Construction Specifications. E FittingsNomenclature Construction Specifications. F Nonmetallic Cable TrayInstallation. a Complete System Installation. B Completed Before Installation Installation. C Supports Installation. D CoversInstallation. H Exposed and Accessible Installation. G Through Partitions and WallsInstallation. F Cables Over Volts Installation. I Adequate Access Grounding. a Metallic Cable Trays EGC Grounding. B Steel or Aluminum Cable Tray Systems Temperature Rise Test Cable Installation. a Cable Splices Cable Installation. B Fastened SecurelyCable installation. C Bushed Conduit and Tubing Cable Installation. D Connected in ParallelSheet 3, Example 392.9A1 392.9A2 392.9E2 392.9F2 Single Diameter Inch Conductor Inches Channel Size AWG Technically Undesirable Installation Interpretation #1 Cable Tray Wiring System Design and Installation Hints Cable Tray Manual Cooper B-Line, Inc Fireproofing Cable Tray Cable Tray AccessoriesCable Tray Maintenance and Repair Cable TRAY. Thermal Contraction and Expansion FRP13B is 128 F. The 125 F line in Table Cable Tray Manual Cooper B-Line, Inc Appendix Pages See Page 29 for Temperature Rise Test illustration Circuit Arrangement for Rigid Conduit Temperature Rise Tests Example NEC .9A1 Example NEC .9A2 Example NEC .9A3 Example NEC .9B Appendix Sheet Cable Tray Sizing Flowchart Start Sizing Cable Tray Per NEC HereYes Ladder Or Vented Trough Line Series Project InformationFiberglass-Vinyl Ester Resin Ventilated Non-Ventilated Cent-R-Rail Wire Basket TrayCable Channel Cooper B-Line, Inc Cable Tray Manual Line Wire Management Resources Ask the Experts