Cooper Bussmann CT02MAN manual WHY Cable TRAY?, Cable Tray Safety Features

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WHY CABLE TRAY?

BECAUSE A CABLE TRAY WIRING SYSTEM PROVIDES

SAFE AND DEPENDABLE WAYS TO SAVE NOW AND LATER

Large numbers of electrical engineers have limited detail knowledge concerning wiring systems. There is the tendency by engineers to avoid becoming involved in the details of wiring systems, leaving the wiring system selection and design to designers or contractors. Certain decisions must be made for any wiring system installation, and these decisions should be made in the design and construction activities' chain where maximum impact is achieved at the lowest possible cost. Deferring design decisions to construction can result in increased costs and wiring systems incompatible with the owner's future requirements. Early in the project's design life, the costs and features of various applicable wiring systems should be objectively evaluated in detail. Unfortunately, such evaluations are often not made because of the time and money involved. It is important to realize that these initial evaluations are important and will save time and money in the long run. The evaluation should include the safety, dependability, space and cost requirements of the project. Many industrial and commercial electrical wiring systems have excessive initial capital costs, unnecessary power outages and require excessive maintenance. Moreover, the wiring system may not have the features to easily accommodate system changes and expansions, or provide the maximum degree of safety for the personnel and the facilities.

Cable tray wiring systems are the preferred wiring system when they are evaluated against equivalent conduit wiring systems in terms of safety, dependability, space and cost. To properly evaluate a cable tray wiring system vs. a conduit wiring system, an engineer must be knowledgeable of both their installation and the system features. The advantages of cable tray installations are listed below and explained in the following paragraphs.

Safety Features

Dependability

Space Savings

Cost Savings

Design Cost Savings

Material Cost Savings

Installation Cost & Time Savings

Maintenance Savings

Cable Tray Manual

CABLE TRAY SAFETY FEATURES

A properly engineered and installed cable tray wiring system provides some highly desirable safety features that are not obtainable with a conduit wiring system.

Tray cables do not provide a significant path for the transmission of corrosive, explosive, or toxic gases while conduits do. There have been explosions in industrial facilities in which the conduit systems were a link in the chain of events that set up the conditions for the explosions. These explosions would not have occurred with a cable tray wiring system since the explosive gas would not have been piped into a critical area. This can occur even though there are seals in the conduits. There does have to be some type of an equipment failure or abnormal condition for the gas to get into the conduit, however this does occur. Conduit seals prevent explosions from traveling down the conduit (pressure piling) but they do not seat tight enough to prevent moisture or gas migration until an explosion or a sudden pressure increase seats them. The October 6, 1979 Electrical Substation Explosion at the Cove Point, Maryland Columbia Liquefied Natural Gas Facility is a very good example of where explosive gas traveled though a two hundred foot long conduit with a seal in it. The substation was demolished, the foreman was killed and an operator was badly burned. This explosion wouldn’t have occurred if a cable tray wiring system had been installed instead of a conduit wiring system. A New Jersey chemical plant had the instrumentation and electrical equipment in one of its control rooms destroyed in a similar type incident.

In addition to explosive gases, corrosive gases and toxic gases from chemical plant equipment failures can travel through the conduits to equipment or control rooms where the plant personnel and the sensitive equipment will be exposed to the gases.

In facilities where cable tray may be used as the equipment grounding conductor in accordance with NEC® Sections 392.3(C) & 392.7, the grounding equipment system components lend themselves to visual inspection as well as electrical continuity checks.

Cooper B-Line, Inc

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Contents Cable Tray Manual Page Table of Contents Introduction Cable Tray Safety Features WHY Cable TRAY?Cable Tray Space Savings Cable Tray DependabilityMaterial Cost Savings Cable Tray Wiring System Cost SavingsDesign Cost Savings Cost Cable Tray vs. Conduit Installation Cost Time SavingsMaintenance Savings Cooper B-Line, Inc Scope AN IN-DEPTH Look AT 2002 NEC Article 392 Cable TraySteel Ventilated Trough Center Supported Cable Tray Definition. Cable Tray System Uses Permitted. a Wiring MethodsCable Tray Materials Cable Tray Manual Uses Permitted. B In Industrial Establishments 392.3B1b 392.3B1a392.3B1c Uses Permitted. C Equipment Grounding ConductorsSealing and Drainage. E Cable Seals, Class 1, Division 2 Uses Permitted. E Nonmetallic Cable Tray 502.4B3. Nonincendive Field WiringUses Not Permitted Construction Specifications. a Strength and RigidityCable Tray Manual Construction Specifications. C Corrosion Protection Construction Specifications. B Smooth EdgesConstruction Specifications. D Side Rails Construction Specifications. E FittingsNomenclature Construction Specifications. F Nonmetallic Cable TrayInstallation. a Complete System Installation. B Completed Before Installation Installation. D Covers Installation. C SupportsInstallation. H Exposed and Accessible Installation. G Through Partitions and WallsInstallation. F Cables Over Volts Installation. I Adequate Access Grounding. a Metallic Cable Trays EGC Grounding. B Steel or Aluminum Cable Tray Systems Temperature Rise Test Cable Installation. B Fastened Securely Cable Installation. a Cable SplicesCable Installation. D Connected in Parallel Cable installation. C Bushed Conduit and TubingSheet 3, Example 392.9A1 392.9A2 392.9E2 392.9F2 Single Diameter Inch Conductor Inches Channel Size AWG Technically Undesirable Installation Interpretation #1 Cable Tray Wiring System Design and Installation Hints Cable Tray Manual Cooper B-Line, Inc Fireproofing Cable Tray Cable Tray AccessoriesCable Tray Maintenance and Repair FRP Cable TRAY. Thermal Contraction and Expansion13B is 128 F. The 125 F line in Table Cable Tray Manual Cooper B-Line, Inc Appendix Pages See Page 29 for Temperature Rise Test illustration Circuit Arrangement for Rigid Conduit Temperature Rise Tests Example NEC .9A1 Example NEC .9A2 Example NEC .9A3 Example NEC .9B Appendix Sheet Start Sizing Cable Tray Per NEC Here Cable Tray Sizing FlowchartYes Ladder Or Vented Trough Line Series Project InformationFiberglass-Vinyl Ester Resin Ventilated Non-Ventilated Cent-R-Rail Wire Basket TrayCable Channel Cooper B-Line, Inc Cable Tray Manual Line Wire Management Resources Ask the Experts