Cooper Bussmann CT02MAN manual Cable Tray Manual

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for the cable tray is determined by adding all the applicable component loads. The cable load + the concentrated static loads + ice load (if applicable) + snow load (if applicable) + wind load (if applicable) + any other logical special condition loads that might exist. This total load is used in the selection of the cable tray.

The following is an explanation of the ‘historical’ NEMA cable tray load classifications found in NEMA VE-1.

There used to be four cable tray support span categories, 8, 12, 16, and 20 feet, which are coupled with one of three load designations, "A" for 50 lbs/ft, "B" for 75 lbs/ft, and "C" for 100 lbs/ft. For example, a NEMA class designation of 20B identifies a cable tray that is to be supported at a maximum of every 20 feet and can support a static load of up to 75 lbs/linear foot.

The cable load per foot is easy to calculate using the cable manufacturer's literature. If the cable tray has space available for future cable additions, a cable tray has to be specified that is capable of supporting the final future load. Although these historical load designations are still useful in narrowing down the choices of cable trays, NEMA has recently changed the VE-1 document. NEMA VE-1 now requires the marking on the cable trays to indicate the exact rated load on a particular span. Trays are no longer limited to the four spans and three loads listed above. Now, for example, a tray may be rated for 150 lbs/ft on a 30 ft. span. It is recommended when specifying cable tray, to specify the required load, support span and straight section length to best match the installation.

Example of Cable Loading per foot:

10 - 3/C No. 4/0 (2.62 lbs/ft) Total = 26.20 lbs/ft

3 - 3/C No. 250 kcmil (3.18 lbs/ft) Total = 9.54 lbs/ft

4 - 3/C No. 500 kcmil (5.87 lbs/ft) Total = 23.48 lbs/ft

Total Weight of the Cables = 59.22 lbs/ft

These cables would fill a 30 inch wide cable tray and if a 36 inch wide cable tray were used there would be space available for future cables

47 thru 53 for information on calculating tray width.). To calculate the proper cable tray design load for the 36" wide cable tray multiply 59.22 lbs/ft x 36 inches/30 inches = 71.06 lbs/ft. If this cable tray is

Cable Tray Manual

installed indoors, a load symbol "B" cable tray would be adequate. If there were additional loads on the cable tray or the cable tray were installed outdoors, it would be necessary to calculate all the additional potential loads. The potential load most often ignored is installation loads. The stresses of pulling large cables through cable trays can produce 3 times the stress of the cables' static load. If the installation load is not evaluated the cable tray may be damaged during installation. A 16C or 20C NEMA Class should be specified if large cables are to be pulled.

Even though walking on cable tray is not recommended by cable tray manufacturers and OSHA regulations, many designers will want to specify a cable tray which can support a 200 lb. concentrated load "just in case". A concentrated static load applied at the midspan of a cable tray is one of the most stressful conditions a cable tray will experience. To convert a static concentrated load at midspan to an equivalent distributed load take twice the concentrated load and divide it by the support span [(2 x 200 lbs.)/Span]. The strength of the rung is also a very important consideration when specifying a concentrated load. The rung must be able to withstand the load for any tray width, as well as additional stresses from cable installation. Excessive rung deflection can weaken the entire cable tray system. B-Line uses heavier rungs on their wider industrial trays as a standard. Most cable tray manufacturer's rungs are not heavy enough to withstand concentrated loads at 36" tray widths.

For outdoor installations a cable tray might be subject to ice, snow, and wind loading. Section 25 of the National Electrical Safety Code (published by the Institute of Electrical and Electronic Engineers) contains a weather loading map of the United States to determine whether the installation is in a light, medium, or heavy weather load district. NESC Table 250-1 indicates potential ice thicknesses in each loading district as follows: 0.50 inches for a heavy loading district, 0.25 inches for a medium loading district, and no ice for a light loading district. To calculate the ice load use 57 pounds per cubic foot for the density of glaze ice. Since tray cables are circular and the cable tray has an irregular surface the resulting ice load on a cable tray can be 1.5 to

2.0times greater than the glaze ice load on a flat surface.

Snow load is significant for a cable tray that is completely full of cables or a cable tray that has covers. The density of snow varies greatly due to its

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Contents Cable Tray Manual Page Table of Contents Introduction Cable Tray Safety Features WHY Cable TRAY?Cable Tray Space Savings Cable Tray DependabilityCable Tray Wiring System Cost Savings Design Cost SavingsMaterial Cost Savings Cost Cable Tray vs. Conduit Installation Cost Time SavingsMaintenance Savings Cooper B-Line, Inc Scope AN IN-DEPTH Look AT 2002 NEC Article 392 Cable TraySteel Ventilated Trough Center Supported Cable Tray Uses Permitted. a Wiring Methods Cable Tray MaterialsDefinition. Cable Tray System Cable Tray Manual Uses Permitted. B In Industrial Establishments 392.3B1b 392.3B1a392.3B1c Uses Permitted. C Equipment Grounding ConductorsSealing and Drainage. E Cable Seals, Class 1, Division 2 Uses Permitted. E Nonmetallic Cable Tray 502.4B3. Nonincendive Field WiringUses Not Permitted Construction Specifications. a Strength and RigidityCable Tray Manual Construction Specifications. C Corrosion Protection Construction Specifications. B Smooth EdgesConstruction Specifications. D Side Rails Construction Specifications. E FittingsConstruction Specifications. F Nonmetallic Cable Tray Installation. a Complete SystemNomenclature Installation. B Completed Before Installation Installation. D Covers Installation. C SupportsInstallation. G Through Partitions and Walls Installation. F Cables Over VoltsInstallation. H Exposed and Accessible Installation. I Adequate Access Grounding. a Metallic Cable Trays EGC Grounding. B Steel or Aluminum Cable Tray Systems Temperature Rise Test Cable Installation. B Fastened Securely Cable Installation. a Cable SplicesCable Installation. D Connected in Parallel Cable installation. C Bushed Conduit and TubingSheet 3, Example 392.9A1 392.9A2 392.9E2 392.9F2 Single Diameter Inch Conductor Inches Channel Size AWG Technically Undesirable Installation Interpretation #1 Cable Tray Wiring System Design and Installation Hints Cable Tray Manual Cooper B-Line, Inc Cable Tray Accessories Cable Tray Maintenance and RepairFireproofing Cable Tray FRP Cable TRAY. Thermal Contraction and Expansion13B is 128 F. The 125 F line in Table Cable Tray Manual Cooper B-Line, Inc Appendix Pages See Page 29 for Temperature Rise Test illustration Circuit Arrangement for Rigid Conduit Temperature Rise Tests Example NEC .9A1 Example NEC .9A2 Example NEC .9A3 Example NEC .9B Appendix Sheet Start Sizing Cable Tray Per NEC Here Cable Tray Sizing FlowchartYes Ladder Or Vented Trough Project Information Fiberglass-Vinyl Ester ResinLine Series Wire Basket Tray Cable ChannelVentilated Non-Ventilated Cent-R-Rail Cooper B-Line, Inc Cable Tray Manual Line Wire Management Resources Ask the Experts