Sterling 882.00722.00 manual Maintenance

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	GH Calibration	31
	WTP/RPM Calibration Page	33
	This page is used to monitor the lbs/hr per RPM analyzer and is used as a tool for
	tuning the WTP Algorithm Options mentioned later in this book	33
	Hopper Size Setup	33
	Extruder Setup	34
	Hauloff Setup and Encoder Calibration Page (GH Full Control ONLY)	34
	Alarm Setup	35
	Network Setup	35
	Setting Date and Time	36
CHAPTER 4: OPERATION		37
4-1	GH-M Operation Procedures	37
	Operator Displays	37
4-2 GH Full Control Operation Procedures		38
	Operator Displays	38
4-3 GH-F Gravimetric Feeder Operation Procedures		39
	Operator Displays	39
4-4	Common Screens	40
	Alarm Flags	41
CHAPTER 5: MAINTENANCE		42
5-1	Preventative Maintenance Schedule	42
5-2	Preventative Maintenance	43
5-3	Corrective Maintenance	43
CHAPTER 6: TROUBLESHOOTING		45
6-1	Introduction	45
CHAPTER 7: APPENDIX		47
7-1 Warranty and Spare Parts		47
	Warranty Specifications	47
	Warranty Restrictions	47
	Warranty Liabilities	47
	Customer Responsibilities	48
	Annex B Information	48
7-2 Addendum (Service Supervisor Information)		50
	Programmable Settings	50
	Customer Setup Menu	55
7-3	Allen-Bradley Communications Manual	56
	Parts Department	60
	Service Department	60
	Sales Department	60
	Contract Department	60

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Contents GH-M Rate Monitor Allen-Bradley Controller Write Down Your Serial Numbers Here For Future Reference Event of Shipping Damage Shipping Info Unpacking and Inspection If the Shipment is Not CompleteWarranty Returns ReturnsCredit Returns Table of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Safety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety DefectModels Covered in This Manual AccessoriesFunctional Description General DescriptionCustomer Service Typical Features and Components Mechanical FeaturesController Features Extruder Inductive Proximity Switch System Component DescriptionSurge Hopper Open Weigh HopperFunction Typical GH-M Operator Screen Operator Screens Common to all GH Systems Typical Setup Screens Optional Components Ethernet ModuleSafety Features Pneumatic Slide Gate below surge hopperLow Level Proximity Sensors Mounting Configurations InstallationMechanical Installation Uncrating the EquipmentElectrical Connections Machine MountPneumatic Connections Mechanical Set-up Weigh Hopper InstallationInitial Set-up Extruder RPM connectionFinal Connections Display Startup ScreenController Set-up GH Controller Menu Structure Recipe Page StartGH Calibration Weigh Hopper Load Cell CalibrationDisplay Calibration Menu Screen Hopper Size Setup WTP/RPM CalibrationExtruder Setup Hauloff Setup and Encoder CalibrationAlarm Setup Network SetupSetting Date and Time PanelView Configuration ScreenGH-M Operation Procedures OperationOperator Displays GH Full Control Operation Procedures Typical Operator Screen for GH Full Control systemGH-F Gravimetric Feeder Operation Procedures Common Screens Typical Manual Control Operator ScreenAlarm Flags Alarms with DescriptionsPrint Inventory Maintenance Preventative Maintenance ScheduleElectrical Preventative MaintenanceCorrective Maintenance Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action ProblemWarranty Restrictions Warranty and Spare PartsWarranty Specifications Warranty LiabilitiesCustomer Responsibilities Annex B InformationTypical Surge Hopper Assembly Parts List Addendum Service Supervisor Information PasswordsProgrammable Settings Typical Engineering Only Setup Screen Full Hopper Method Percent of hopper Method DefaultExtruder Pulse Count Method WTP/RPM FilterMax Allowed WTP/RPM Mechanical Options ScreenDiagnostics Screen Typical Analog Options Analog options screenAlarm Log Customer Setup MenuPassword Protection UnitsBelow are the items that can be accessed for the GH Hopper Allen-Bradley Communications ManualAppendix Reload TOO Long Fixed Decimal Explanation Service Department Sales Department Parts DepartmentContract Department