Sterling 882.00722.00 manual Controller Set-up

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Controller Set-up

This section describes the proper setup of the GH system control parameters. These parameters are operator changeable; however, these items should only require setup during the initial installation. Only authorized personnel should change them. For security reasons, the menu that is used to access these parameters is password protected.

Many of the variables and setup parameters have been preset at the factory and do not need to be changed. However, this section of the manual will address all of the rate monitor setup parameters that were available at the time of printing. The purpose of this is to familiarize the reader with all the setup parameters and their usage.

A complete listing of all default values is provided at the end of this manual.

Chapter 3: Installation

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Contents GH-M Rate Monitor Allen-Bradley Controller Write Down Your Serial Numbers Here For Future Reference Unpacking and Inspection Shipping InfoEvent of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Safety Tags and Warning Labels Description Wear Safety Glasses and Work Gloves Follow all Safety CodesOperator Responsibility ResponsibilityGeneral Responsibility Remember Reporting a Safety Defect Maintenance ResponsibilityFunctional Description AccessoriesModels Covered in This Manual General DescriptionCustomer Service Controller Features Typical Features and ComponentsMechanical Features Surge Hopper Extruder Inductive Proximity SwitchSystem Component Description Weigh Hopper OpenFunction Typical GH-M Operator Screen Operator Screens Common to all GH Systems Typical Setup Screens Ethernet Module Optional ComponentsLow Level Proximity Sensors Safety FeaturesPneumatic Slide Gate below surge hopper Mechanical Installation InstallationMounting Configurations Uncrating the EquipmentMachine Mount Electrical ConnectionsPneumatic Connections Initial Set-up Weigh Hopper InstallationMechanical Set-up Extruder RPM connectionDisplay Startup Screen Final ConnectionsController Set-up Recipe Page Start GH Controller Menu StructureWeigh Hopper Load Cell Calibration GH CalibrationDisplay Calibration Menu Screen WTP/RPM Calibration Hopper Size SetupHauloff Setup and Encoder Calibration Extruder SetupNetwork Setup Alarm SetupPanelView Configuration Screen Setting Date and TimeOperator Displays GH-M Operation ProceduresOperation Typical Operator Screen for GH Full Control system GH Full Control Operation ProceduresGH-F Gravimetric Feeder Operation Procedures Typical Manual Control Operator Screen Common ScreensPrint Inventory Alarm FlagsAlarms with Descriptions Preventative Maintenance Schedule MaintenanceCorrective Maintenance Preventative MaintenanceElectrical Internal Components of the Control PanelOutput Signals from Programmable Controller Input Signals to Programmable ControllerIntroduction TroubleshootingProblem Problem Corrective actionWarranty Specifications Warranty and Spare PartsWarranty Restrictions Warranty LiabilitiesAnnex B Information Customer ResponsibilitiesTypical Surge Hopper Assembly Parts List Programmable Settings Addendum Service Supervisor InformationPasswords Typical Engineering Only Setup Screen Extruder Pulse Count Method Percent of hopper Method DefaultFull Hopper Method WTP/RPM FilterMechanical Options Screen Max Allowed WTP/RPMTypical Analog Options Analog options screen Diagnostics ScreenPassword Protection Customer Setup MenuAlarm Log UnitsAllen-Bradley Communications Manual Below are the items that can be accessed for the GH HopperAppendix Reload TOO Long Fixed Decimal Explanation Contract Department Service Department Sales DepartmentParts Department