Sterling 882.00722.00 manual General Responsibility, Operator Responsibility

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1-3 Responsibility

These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended instructions are followed in the maintenance and operation of the machine.

All personnel engaged in the use of the machine should become familiar with its operation as described in this manual.

Proper operation of the machine promotes safety for the operator and all workers in its vicinity.

Becoming familiar with materials, inspection, speed limitations, screens, and guard maintenance and total user responsibility will assist you in learning potential areas in need of observation for danger.

Each individual must take responsibility for observing the prescribed safety rules as outlined. All caution, warning and danger signs must be observed and obeyed. All actual or potential danger areas must be reported to your immediate supervisor.

General Responsibility

No matter whom you are, safety is important. Owners, operators and maintenance personnel must realize that every day, safety is a vital part of their jobs.

If your main concern is loss of productivity, remember that production is always affected in a negative way following an accident. The following are some of the ways that accidents can affect your production:

Loss of a skilled operator (temporarily or permanently)

Breakdown of shop morale

Costly damage to equipment

Downtime

An effective safety program is responsible and economically sound.

Organize a safety committee or group, and hold regular meetings. Promote this group from the management level. Through this group, the safety program can be continually reviewed, maintained, and improved. Keep minutes or a record of the meetings.

Hold daily equipment inspections in addition to regular maintenance checks. You will keep your equipment safe for production and exhibit your commitment to safety.

Please read and use this manual as a guide to equipment safety. This manual contains safety warnings throughout, specific to each function and point of operation.

Operator Responsibility

The operator’s responsibility does not end with efficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations.

Plant and personnel safety is sometimes forgotten in the desire to meet incentive rates, or through a casual attitude toward machinery formed over a period of months or years. Your employer probably has established a set of safety rules in your workplace. Those rules, this manual, or any other safety information will not keep you from being injured while operating your equipment.

Chapter 1: Safety

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Contents GH-M Rate Monitor Allen-Bradley Controller Write Down Your Serial Numbers Here For Future Reference Event of Shipping Damage Shipping InfoUnpacking and Inspection If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Safety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesGeneral Responsibility ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety DefectModels Covered in This Manual AccessoriesFunctional Description General DescriptionCustomer Service Mechanical Features Typical Features and ComponentsController Features System Component Description Extruder Inductive Proximity SwitchSurge Hopper Open Weigh HopperFunction Typical GH-M Operator Screen Operator Screens Common to all GH Systems Typical Setup Screens Optional Components Ethernet ModulePneumatic Slide Gate below surge hopper Safety FeaturesLow Level Proximity Sensors Mounting Configurations InstallationMechanical Installation Uncrating the EquipmentElectrical Connections Machine MountPneumatic Connections Mechanical Set-up Weigh Hopper InstallationInitial Set-up Extruder RPM connectionFinal Connections Display Startup ScreenController Set-up GH Controller Menu Structure Recipe Page StartGH Calibration Weigh Hopper Load Cell CalibrationDisplay Calibration Menu Screen Hopper Size Setup WTP/RPM CalibrationExtruder Setup Hauloff Setup and Encoder CalibrationAlarm Setup Network SetupSetting Date and Time PanelView Configuration ScreenOperation GH-M Operation ProceduresOperator Displays GH Full Control Operation Procedures Typical Operator Screen for GH Full Control systemGH-F Gravimetric Feeder Operation Procedures Common Screens Typical Manual Control Operator ScreenAlarms with Descriptions Alarm FlagsPrint Inventory Maintenance Preventative Maintenance ScheduleElectrical Preventative MaintenanceCorrective Maintenance Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action ProblemWarranty Restrictions Warranty and Spare PartsWarranty Specifications Warranty LiabilitiesCustomer Responsibilities Annex B InformationTypical Surge Hopper Assembly Parts List Passwords Addendum Service Supervisor InformationProgrammable Settings Typical Engineering Only Setup Screen Full Hopper Method Percent of hopper Method DefaultExtruder Pulse Count Method WTP/RPM FilterMax Allowed WTP/RPM Mechanical Options ScreenDiagnostics Screen Typical Analog Options Analog options screenAlarm Log Customer Setup MenuPassword Protection UnitsBelow are the items that can be accessed for the GH Hopper Allen-Bradley Communications ManualAppendix Reload TOO Long Fixed Decimal Explanation Parts Department Service Department Sales DepartmentContract Department