Sterling 882.00722.00 manual Reload TOO Long

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INVENTORY INFO

1.clear_inventory,b3:0/3 (toggle this to clear all inventory, you must also reset this bit after completion)

2.hopper_inventory,f25:0

3.hauloff_accumalated_length,f31:4

EXTRUDER SETPOINT INFO

1.entered_extruder_rpm_target,f13:12 (write desired rpm here)

2.extruder_rpm_target,f13:4

3.extruder_rpm_instant,f13:1 (write rpm value here if you are not using the extruder prox signal for the calculation, NOT FOR GH-F GRAVIMETRIC FEEDER UNITS)

HAULOFF SETPOINT INFO

1.entered_hauloff_speed_target,f18:13 (write desired line speed here)

2.hauloff_speed_target,f18:3

3.current_measured_hauloff_speed,f18:1

RECIPE SETPOINT INFO

1.entered_recipe_target,f19:1 (write desired recipe entry here such as lbs/hr,lbs/ft,lbs/ft2)

2.recipe_running_target,f19:0 (running target based on hopper mode)

3.recipe actual value,f19:4 (compare this to target for accuracy)

4.ext_wtp_target,f11:16 (lbs/hr or kgs/hr depending if the system is in imperial or metric)

5.ext_wtp_average,f11:3 (lbs/hr or kgs/hr depending if the system is in imperial or metric)

6.layflat,f19:3

STEADY FLAGS

1.system_stable,b50;2/5

2.extruder_rpm_stable,b50:1/14

3.extruder_wtp_stable,b50:2/0

4.hauloff_stable,b50:2/1

Alarm Number Explanation:

The alarms are given in individual bits and are reflected in the alarm number. The alarm number is only used to drive a pop-up message and will probably not be very useful to you. If you decide to use the alarm number instead of reading the individual alarm bits then the related values are shown below:

N26:0 Value	Alarm Description
0=	NO ALARM
1=	HOPPER LOW LEVEL
2=	HOPPER OUT OF MATERIAL
3=	HOPPER OVER FILLING ALARM
4=	NO EXTRUDER RPM DETECTED
5=	NO EXTRUDER FLOW DETECTED
6=	HAULOFF DRIVE FAILURE
7=	LOADCELL OVER MAX
8=	PLC BATTER LOW Check PLC and Configure the GH Hopper
9=	PLC MODULE LOADED Turn Off Unit,Remove Module, then Configure the GH
Hopper
10=	RELOAD TOO LONG
11=	GRAVIMETRIC PERCENTAGE TOO LOW	Decrease Extrusion Rate
	Chapter 7: Appendix	58 of 60

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Contents GH-M Rate Monitor Allen-Bradley Controller Write Down Your Serial Numbers Here For Future Reference Event of Shipping Damage Shipping InfoUnpacking and Inspection If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Safety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesGeneral Responsibility ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety DefectModels Covered in This Manual AccessoriesFunctional Description General DescriptionCustomer Service Mechanical Features Typical Features and ComponentsController Features System Component Description Extruder Inductive Proximity SwitchSurge Hopper Open Weigh HopperFunction Typical GH-M Operator Screen Operator Screens Common to all GH Systems Typical Setup Screens Optional Components Ethernet ModulePneumatic Slide Gate below surge hopper Safety FeaturesLow Level Proximity Sensors Mounting Configurations InstallationMechanical Installation Uncrating the EquipmentElectrical Connections Machine MountPneumatic Connections Mechanical Set-up Weigh Hopper InstallationInitial Set-up Extruder RPM connectionFinal Connections Display Startup ScreenController Set-up GH Controller Menu Structure Recipe Page StartGH Calibration Weigh Hopper Load Cell CalibrationDisplay Calibration Menu Screen Hopper Size Setup WTP/RPM CalibrationExtruder Setup Hauloff Setup and Encoder CalibrationAlarm Setup Network SetupSetting Date and Time PanelView Configuration ScreenOperation GH-M Operation ProceduresOperator Displays GH Full Control Operation Procedures Typical Operator Screen for GH Full Control systemGH-F Gravimetric Feeder Operation Procedures Common Screens Typical Manual Control Operator ScreenAlarms with Descriptions Alarm FlagsPrint Inventory Maintenance Preventative Maintenance ScheduleElectrical Preventative MaintenanceCorrective Maintenance Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action ProblemWarranty Restrictions Warranty and Spare PartsWarranty Specifications Warranty LiabilitiesCustomer Responsibilities Annex B InformationTypical Surge Hopper Assembly Parts List Passwords Addendum Service Supervisor InformationProgrammable Settings Typical Engineering Only Setup Screen Full Hopper Method Percent of hopper Method DefaultExtruder Pulse Count Method WTP/RPM FilterMax Allowed WTP/RPM Mechanical Options ScreenDiagnostics Screen Typical Analog Options Analog options screenAlarm Log Customer Setup MenuPassword Protection UnitsBelow are the items that can be accessed for the GH Hopper Allen-Bradley Communications ManualAppendix Reload TOO Long Fixed Decimal Explanation Parts Department Service Department Sales DepartmentContract Department