Graco 313539F important safety instructions Startup

Page 22

Startup

Startup

Do not operate Reactor without all covers and shrouds in place. Do not attempt to change ratio while machine is pressurized or running. Do not loosen ratio lock handle if A and B component pumps are pressurized or while the pumps are operating.

1.Select ratio

The stroke lengths of the fluid pumps (AA and AB) can be adjusted to select the ratio. The frame (AN) has three pin positions for the bottom of the pump and a slider mechanism at the top of the pump, which allows for positioning of the pump at any required position. This allows for a a range of ratio settings between the first and last settings on the pump drive link.

a.Shutdown system, see page 30.

b.Relieve pressure, see page 31.

c.Loosen four clamping knobs (AJ) and remove guard (AH).

AH

AL

AJ

AA AB

r_256886_313359_6

FIG. 7: Front View

d.Use label on the pump drive link (AE) to identify the correct position of the pump that needs to be adjusted. See FIG. 8.

See table 3 for ratios with the one pump set at 1.0 and available settings for the second pump.

Table 3: Ratio Range

Pump with higher

Pump with lower

 

flow

 

flow

Ratio

 

 

 

 

 

 

 

 

1.0

 

1.0

1:1

 

 

 

 

 

 

POSN #1

 

1.0

POSN #1

0.95

1.05

 

 

 

 

 

1.0

0.90

1.11:1

 

 

 

 

 

 

 

 

 

 

 

1.0

 

0.85

1.2:1

 

 

 

 

 

 

 

 

1.0

 

0.80

1.25:1

 

 

 

 

 

 

 

 

1.0

 

0.75

1.33:1

 

 

 

 

 

 

POSN #1

 

1.0

POSN #2

0.70

1.42:1

 

 

 

 

 

 

 

 

1.0

 

0.66

1.51:1

 

 

 

 

 

 

 

 

1.0

 

0.60

1.66:1

 

 

 

 

 

 

 

 

1.0

 

0.55

1.88:1

 

 

 

 

 

 

POSN #1

 

1.0

POSN #3

0.50

2:1

 

 

 

 

 

1.0

0.45

2.22:1

 

 

 

 

 

 

 

 

 

 

 

1.0

 

0.40

2.5:1

 

 

 

 

 

 

Pump A when viewed from rear of machine

Pump B when viewed from rear of machine

FIG. 8: Pump Ratio Indicator Labels

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313539F

Image 22
Contents Important Safety Instructions OperationContents ModelsSupplied Manuals Related ManualsElectric Shock Hazard Fire and Explosion Hazard Keep Components a and B Separate Isocyanate ConditionsMaterial Self-ignition Moisture Sensitivity of IsocyanatesChanging Materials Key for FIG Typical Installation, with circulationSide Supply Detail Typical Installation, without circulation Component Identification Reactor H-VRDetail of Reactor Fluid Manifold Shroud removed for clarity Inside cabinetPump Assembly Detail of Pump Assembly guard removed for clarityActual Temperature Key/LED Temperature Controls and IndicatorsMain Power Switch Target Temperature Key/LEDTemperature Displays Temperature Scale Keys/LEDs Circuit BreakersTemperature Arrow Keys Heater Zone On/Off Keys/LEDsPark Key/LED Motor Controls and IndicatorsMotor ON/OFF Key/LED Pressure Key/LEDHydraulic Pressure Control Knob Spray AdjustmentsCycle Count Key/LED Motor Control Arrow KeysLocate Reactor SetupGeneral equipment guidelines Electrical Requirements kW/Full Load Amps Voltage Phase Amps Watts 256886 230V 26,600 256887 400VElectrical requirements See table System Connect feed pumps Install Fluid Temperature Sensor FTS Connect pressure relief lines Connect whip hose to gun fluid manifold Connect heated hoseClose gun fluid manifold valves a and B Pressure check hoseGround system Check hydraulic fluid levelStartup Alaf Load fluid with feed pumps Set temperatures Temperature Controls and Indicators, see Manual current control mode only Set pressureChange pressure imbalance setting optional Available Pressure Imbalance SettingsSpraying SprayOpen gun fluid manifold valves a and B Standby ShutdownPressure Relief Procedure Circulation Through Reactor Fluid CirculationPressure RELIEF/CIRCULATION Circulation Through Gun Manifold CKRTemperature Control Diagnostic Codes Diagnostic CodesCode Code Name Alarm Zone Motor Control Diagnostic Codes Code Code Name Alarm orMaintenance Frequency of Oil Changes Ambient Recommended TemperatureFluid Inlet Strainer Screen Fluid Inlet StrainerFlushing RELIEF/CIRCULATIONDimensions Technical Data Category DataFlow Rate in lb/min kg/min Performance ChartsPressure in psi MPa, bar Flow Rate in gal/min liter/minDelta T in degrees F degrees C Flow Rate in gpm lpm313539F Graco Standard Warranty Graco Information