Graco 313539F Isocyanate Conditions, Material Self-ignition, Keep Components a and B Separate

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Isocyanate Conditions

Isocyanate Conditions

Spraying materials containing isocyanates creates potentially harmful mists, vapors, and atomized partic- ulates.

Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventila- tion in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.

To prevent contact with isocyanates, appropriate per- sonal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.

Material Self-ignition

Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.

Keep Components A and B Separate

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange compo- nent A (isocyanate) and component B (resin) parts.

Moisture Sensitivity of Isocyanates

Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.

NOTE:

The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.

To prevent exposing ISO to moisture:

Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

Use moisture-proof hoses specifically designed for ISO, such as those supplied with your system.

Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

Never use solvent on one side if it has been contam- inated from the other side.

Always park pumps when you shutdown, see page 30.

Always lubricate threaded parts, except for GC1128, GC0518, GC0697, and GC2150, with Part 217374 ISO pump oil or grease when reassembling.

Foam Resins with 245 fa Blowing Agents

Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.

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313539F

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Contents Important Safety Instructions OperationContents ModelsSupplied Manuals Related ManualsElectric Shock Hazard Fire and Explosion Hazard Keep Components a and B Separate Isocyanate ConditionsMaterial Self-ignition Moisture Sensitivity of IsocyanatesChanging Materials Typical Installation, with circulation Key for FIGSide Supply Detail Typical Installation, without circulation Component Identification Reactor H-VRDetail of Reactor Fluid Manifold Shroud removed for clarity Inside cabinetPump Assembly Detail of Pump Assembly guard removed for clarityActual Temperature Key/LED Temperature Controls and IndicatorsMain Power Switch Target Temperature Key/LEDTemperature Displays Temperature Scale Keys/LEDs Circuit BreakersTemperature Arrow Keys Heater Zone On/Off Keys/LEDsPark Key/LED Motor Controls and IndicatorsMotor ON/OFF Key/LED Pressure Key/LEDHydraulic Pressure Control Knob Spray AdjustmentsCycle Count Key/LED Motor Control Arrow KeysSetup Locate ReactorGeneral equipment guidelines Electrical Requirements kW/Full Load Amps Voltage Phase Amps Watts 256886 230V 26,600 256887 400VElectrical requirements See table SystemInstall Fluid Temperature Sensor FTS Connect feed pumpsConnect pressure relief lines Connect whip hose to gun fluid manifold Connect heated hoseClose gun fluid manifold valves a and B Pressure check hoseGround system Check hydraulic fluid levelStartup Alaf Load fluid with feed pumps Set temperatures Temperature Controls and Indicators, see Manual current control mode only Set pressureChange pressure imbalance setting optional Available Pressure Imbalance SettingsSpraying SprayOpen gun fluid manifold valves a and B Standby ShutdownPressure Relief Procedure Fluid Circulation Circulation Through ReactorPressure RELIEF/CIRCULATION Circulation Through Gun Manifold CKRDiagnostic Codes Temperature Control Diagnostic CodesCode Code Name Alarm Zone Motor Control Diagnostic Codes Code Code Name Alarm orMaintenance Frequency of Oil Changes Ambient Recommended TemperatureFluid Inlet Strainer Screen Fluid Inlet StrainerFlushing RELIEF/CIRCULATIONDimensions Technical Data Category DataFlow Rate in lb/min kg/min Performance ChartsPressure in psi MPa, bar Flow Rate in gal/min liter/minDelta T in degrees F degrees C Flow Rate in gpm lpm313539F Graco Standard Warranty Graco Information