Graco 313539F important safety instructions Setup, Locate Reactor, General equipment guidelines

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Setup

NOTICE

Proper system setup, startup, and shutdown pro- cedures are critical to electrical equipment reliabil- ity. The following procedures ensure steady voltage. Failure to follow these procedures will cause voltage fluctuations that can damage electri- cal equipment and void the warranty.

1.Locate Reactor

a.Locate Reactor on a level surface. See Dimen- sions, page 39, for clearance and mounting hole dimensions.

b.Do not expose Reactor to rain.

NOTICE

Bolt Reactor to original shipping pallet before lifting.

c.Use the casters to move Reactor to a fixed loca- tion, or bolt to shipping pallet and move with forklift.

d.To mount on a truck bed or tailer, remove cast- ers and bolt directly to truck or trailer bed. See page 39.

Setup

2.General equipment guidelines

Determine the correct size generator. Using the cor- rect size generator and proper air compressor will enable the proportioner to run at a nearly constant RPM. Failure to do so will cause voltage fluctuations that can damage electrical equipment. Ensure the generator matches the voltage and phase of the proportioner.

Use the following procedure to determine the cor- rect size generator.

a.List system components that use peak load requirements in watts.

b.Add the wattage required by the system compo- nents.

c.Perform the following equation:

Total watts x 1.25 = kVA (kilovolt-amperes)

d.Select a generator size that is equal to or greater than the determined kVA.

Use proportioner power cords that meet or exceed the requirements listed in Table 2. Failure to do so will cause voltage fluctuations that can damage electrical equipment.

Use an air compressor with constant speed head unloading devices. Direct online air compressors that start and stop during a job will cause voltage fluctuations that can damage electrical equipment.

Maintain and inspect the generator, air compressor, and other equipment per the manufacturer recom- mendations to avoid an unexpected shutdown. Unexpected equipment shutdown will cause voltage fluctuations that can damage electrical equipment.

Use a wall power supply with enough current to meet system requirements. Failure to do so will cause voltage fluctuations that can damage electri- cal equipment.

313539F

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Contents Operation Important Safety InstructionsModels ContentsRelated Manuals Supplied ManualsElectric Shock Hazard Fire and Explosion Hazard Material Self-ignition Isocyanate ConditionsKeep Components a and B Separate Moisture Sensitivity of IsocyanatesChanging Materials Side Supply Detail Typical Installation, with circulationKey for FIG Typical Installation, without circulation Reactor H-VR Component IdentificationInside cabinet Detail of Reactor Fluid Manifold Shroud removed for clarityDetail of Pump Assembly guard removed for clarity Pump AssemblyMain Power Switch Temperature Controls and IndicatorsActual Temperature Key/LED Target Temperature Key/LEDTemperature Arrow Keys Temperature Scale Keys/LEDs Circuit BreakersTemperature Displays Heater Zone On/Off Keys/LEDsMotor ON/OFF Key/LED Motor Controls and IndicatorsPark Key/LED Pressure Key/LEDCycle Count Key/LED Spray AdjustmentsHydraulic Pressure Control Knob Motor Control Arrow KeysGeneral equipment guidelines SetupLocate Reactor Electrical requirements See table Phase Amps Watts 256886 230V 26,600 256887 400VElectrical Requirements kW/Full Load Amps Voltage SystemConnect pressure relief lines Install Fluid Temperature Sensor FTSConnect feed pumps Close gun fluid manifold valves a and B Connect heated hoseConnect whip hose to gun fluid manifold Pressure check hoseCheck hydraulic fluid level Ground systemStartup Alaf Load fluid with feed pumps Set temperatures Temperature Controls and Indicators, see Set pressure Manual current control mode onlyAvailable Pressure Imbalance Settings Change pressure imbalance setting optionalSpray SprayingOpen gun fluid manifold valves a and B Shutdown StandbyPressure Relief Procedure Pressure RELIEF/CIRCULATION Fluid CirculationCirculation Through Reactor CKR Circulation Through Gun ManifoldCode Code Name Alarm Zone Diagnostic CodesTemperature Control Diagnostic Codes Code Code Name Alarm or Motor Control Diagnostic CodesFrequency of Oil Changes Ambient Recommended Temperature MaintenanceFluid Inlet Strainer Fluid Inlet Strainer ScreenRELIEF/CIRCULATION FlushingDimensions Category Data Technical DataPressure in psi MPa, bar Performance ChartsFlow Rate in lb/min kg/min Flow Rate in gal/min liter/minFlow Rate in gpm lpm Delta T in degrees F degrees C313539F Graco Information Graco Standard Warranty