True Fitness 725, 700, 600 Speed Sensor Test, Voltage to Drive Motor Test, Drive Belt Tension Test

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Test Procedures

Test Procedures

3-30

SPEED SENSOR TEST

This test is used to verify sensor operation in conditions of Speed Fluctuation, E2: Cal error, S4: Sensor error, E2: Overspeed error, or Unsuccessful Calibration.

In calibration mode before pressing Start, the treadbelt can be moved manually and the Met light will blink when a magnet is in front of sensor. Check sensor on all magnets.

VOLTAGE TO DRIVE MOTOR TEST

This test is used to diagnose conditions of No Belt Movement, or Speed Fluctuations

Set voltmeter to Volts DC and adjust speed on Control Panel to 4mph Attach red voltmeter lead to MTR1 on PWM with motor wires attached Attach black voltmeter lead to MTR2 on PWM with motor wires attached 0 Vdc signals no PWM output

166 Vdc signals open circuit in motor or motor connection Operating voltage will lay between 0Vdc and 166 Vdc

NOTE: The reason that we do not narrow down PWM output voltage is that the PWM output is a pulse signal. The sampling rate of the voltmeter used will determine what output voltage the voltmeter is able to read.

DRIVE MOTOR TEST

This test is used in conditions of No Belt Movement. Unplug treadmill and set voltmeter to Volts DC Disconnect motor leads from PWM

Place 1 voltmeter lead in each motor wire

Gently spin motor flywheel and check for Voltage DC 2-5 Vdc means normal motor operation

0 Vdc means motor malfunction

DRIVE BELT TENSION TEST

This test is used in front roller replacement and in conditions of Belt Slipping. Place two fingers on top of drive belt halfway between front roller and drive motor pulley.

With moderate pressure push down on belt.

If belt deflects down more than 1/4Ó, tighten motor mount bolts If belt deflects down less than 1/4Ó, loosen motor mount bolts

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Contents Series Commercial Treadmill Serial Number Thank You For Selecting True TreadmillTable Of Contents Safety TipsAssembly & Belt Adjustment Safety Features Treadbelt Tension & Safety FeaturesControl Panel Control Panel Functions 700, 725 HRC Control PanelPanel Functions ProgramsWindows Basics Quick Reference Operating InstructionsCruise Control Quick StartSeries P Models Pre Program ProfilesExamples of HOW HRC can Work for YOU Cardiointeractive & Heart Rate ControlCardiointeractive & HRC Target Operating Instructions Beginning Target HRC Hands Free Approaching TargetAT Target Cool Down StageCardiointeractive HRC Interval Operating Instructions Cruise Control Operating InstructionWARM-UP Stage Target ADJ Target +Heart Rate Control Cool Down StageHeart Rate Control Important Points Heart Rate Safety ParametersPre-Program Operating Instructions With Express Keys Access Your Favorite Workout with Express Keys on HRC ModelsF.I.T. Formula Target Heart Rate ChartYour Fitness Program Determining Your NeedsF.I.T. Formula Inspection Care And Maintenance Table Of ContentsDaily Care and Service Wipe DownUnplug Date Withdamp Cloth Weekly Care and Service VisualDate Wipe Down Inspection Week # Acuum Monthly Care and ServiceQuarterly Care and Service InteriorWeek # Date Vacuum Wiring Diagrams Date Cleaning Visual Inspection QuarterInterior Wiring Diagrams Exploded Diagrams 99 600/700/725/750 Parts List Diagnostics Troubleshooting Flowcharts Troubleshooting Flowcharts E5 SENSOR, E2 Overspeed Troubleshooting Flowcharts Test Procedures Grounded Outlet TestAMP Draw Test Voltage to Drive Motor Test Speed Sensor TestDrive Motor Test Drive Belt Tension TestTreadbelt Tension Test Incline Potentiometer Calibration TestVoltage to Incline Motor Test Individual Performance Chart Performance Chart