Star Trac 7700, 7600 Wire Configurations, HOT Neutral Ground, USA Wire, European Wire, US Plugs

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General Electricity

Star Trac refers to the two most common global voltages as:

￿110V (or 110VAC)

￿220V (or 220VAC)

Voltages worldwide can vary. Star Trac products are designed to be stable within most voltages:

￿For 110V systems the voltage range is: 110 VAC – 125 VAC 50/60hz

￿For 220V systems the voltage range is: 190 VAC – 250 VAC 50/60hz

Electrical Tools

MULTIMETER – Used to test voltages, amperages and ohm readings. They can vary on type from digital (as shown to the right) or analog. For this service manual we will refer to the digital style for diagnostics.

Wiring

The 7600 or 7700 series treadmill is intended for commercial usage. Depending on the location type and country a unit is manufactured for, it will come equipped with a special power cord and plug.

NEMA Configurations (U.S.A.)

110V Commercial

 

220V Commercial

 

 

110V Home

 

 

NEMA 5-20

 

NEMA 6-15

 

 

NEMA 5-15

Plug

Receptacle

 

Plug

Receptacle

 

 

Plug

Receptacle

In this configuration, the HOT line is in

In this configuration, both the HOT and

This is the US standard 15 amp

the normal 110V position, while the

 

NEUTRAL 220V lines are horizontal

configuration. Both HOT and

NEUTRAL line has been turned 90￿.

 

(both opposite from the 110V config.)

NEUTRAL lines are vertical.

 

 

 

 

 

 

 

 

THIS CONFIGURATION SHOULD

 

 

 

 

 

 

 

 

ONLY BE USED ON TREADMILL

 

 

 

 

 

 

 

 

MODELS INTENDED FOR HOME

 

 

 

 

 

 

 

 

USE WITH A 15 AMP CIRCUIT

 

 

 

 

 

 

 

 

 

BREAKER!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire Configurations

 

 

 

 

 

 

 

 

 

 

HOT

NEUTRAL

 

 

GROUND

 

 

 

USA Wire

 

Black

White

 

 

Green

 

 

 

European Wire

 

Brown

Blue

 

 

Green/White

 

 

 

 

 

 

 

 

 

 

 

Green/Yellow

 

 

 

US Plugs

 

Small Flat prong

Large Flat prong

 

Round prong

 

 

 

 

Note: Some US units may have European wiring colors.

 

 

Star Trac treadmills require a “Dedicated” power line for proper operation and safety. Units should never share a neutral or ground line. One 20 amp (or 15 amp) breaker per panel per treadmill only.

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Service Manual: E-TR and E-TRi

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Contents Pro Tread AC 7600 Europe Asia/Middle EastEspañol Table of Contents Maintenance Mode Page Electrical Safety Precautions SafetyEquipment Placing Objectives Power ElectricityUSA Wire Wire ConfigurationsEuropean Wire HOT Neutral GroundPower Cords Overview Preventive MaintenancePreventive Maintenance Schedule Daily Weekly Monthly Running Belt Running Belt Do Not’s Importance of Running Belt MaintenanceCleaning Procedure Clean Between Deck & Belt Cleaning a Running BeltClean Belt Surface Clean Sidebed CoversParts Required Running Belt TensionTools Required FrequencyRunning Belt Retension Procedure Be careful to ensure the Tail Roller does not Running Belt Alignment Roller Care & Maintenance CleaningRoller do NOT’s Applying Wax to a Waxless Running Belt Parts RequiredStep Step Engaging Maintenance Mode Maintenance ModeMaintenance Mode Keys Display Parameters Parameter DefaultsNo Rail Stop Parameter Setting Definitions SPEED3 Check with a Star Trac sales representative for definitions Display Test Maintenance Mode Test ModesCalibrate Scale Csafe Test Auto-Calibration Maintenance Mode Auto CalibrationLast Stat Last Error List DefinitionsDFR Information DFR’s Drive Fault RecordsUploaders Software DisplayTime Required Tools RequiredSoftware Required on your PC Obtaining the Fisp and Latest Software Extracting Unzipping the Zip Files Connecting the USB Cable to the PC If a ‘Security Warning’ window appears Click ‘Run’ Project Change Point Uploading the Software into the UploaderReturn to Project Change Point Software MCB Uploading Software into the AC MCB with MCB Uploader Set Up Procedure for Programming modePage Uploading to the MCB Setting Back To Run ModePage Part Replacement Procedures Frequency Recommended Preventative Maintenance Running Belt Tensioning ProcedureStep When finished, remove the tape from the running belt Toll Free 714-669-1660 Tel Table Of Troubleshooting Documents TroubleshootingCheck Speed System and Check Motor System DFR Code 1000000, 100000 DFR Code DFR Code DFR Code 800 DFR Flowchart For # DFR Code 40, 20 DFR Remaining Codes Slipping Running Belt This page intentionally left blank Doc Rev B