Star Trac 7700, 7600 manual Preventive Maintenance, Overview

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PREVENTIVE MAINTENANCE

Overview

Preventive maintenance (PM) is a schedule of planned maintenance actions aimed at the prevention of failures. PM is the best way to preserve and enhance equipment reliability by keeping key components clean and free of debris. PM activities may include cleaning, vacuuming, visual inspections of key components, lubrication, etc. The better your PM program is, the more dramatically you can increase the life of your product and significantly reduce equipment failures.

Value of Preventive Maintenance

Long-term benefits of proper regular preventive maintenance include:

￿Decreased product downtime

￿Decreased cost of repair

￿Improved product reliability

￿Continuous user satisfaction

Long-term effects and cost comparisons usually favor preventive maintenance

over performing maintenance actions only when the system fails.

Determining When to Perform Maintenance

Some types of PM need to be performed more often than others. The frequency of PM depends a great deal on the use and environment of the unit.

Star Trac has a baseline of procedures that should be performed at pre-determined intervals (as outlined in the “Preventive Maintenance Schedule” section). It is imperative to understand that this is a baseline and PM schedules should be adapted to the environment and usage that the unit receives.

Preventive Maintenance Cautions

￿While maintaining equipment you will want to avoid spraying any liquids directly onto any surface of the unit. Always spray cleaning solutions onto a clean towel first then wipe the unit.

￿While vacuuming the floor area using an upright vacuum, avoid getting the power cord caught in the beater-brush of the vacuum.

￿Disconnect the power cord from the wall before vacuuming under the shroud.

￿Use extreme caution while vacuuming around wires and/or electrical components under the shroud.

￿Do not attempt to clean the running belt with a mop

￿Do not apply any cleaners, protectants or solutions onto the running belt (i.e. Armor All￿, SlickStuff￿, belt dressing, etc.)

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Service Manual: E-TR and E-TRi

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Contents Pro Tread AC 7600 Español EuropeAsia/Middle East Table of Contents Maintenance Mode Page Electrical Safety Precautions SafetyEquipment Placing Objectives Power ElectricityHOT Neutral Ground Wire ConfigurationsUSA Wire European WirePower Cords Overview Preventive MaintenancePreventive Maintenance Schedule Daily Weekly Monthly Running Belt Running Belt Do Not’s Importance of Running Belt MaintenanceClean Sidebed Covers Cleaning a Running BeltCleaning Procedure Clean Between Deck & Belt Clean Belt SurfaceFrequency Running Belt TensionParts Required Tools RequiredRunning Belt Retension Procedure Be careful to ensure the Tail Roller does not Running Belt Alignment Roller do NOT’s Roller Care & MaintenanceCleaning Step Applying Wax to a Waxless Running BeltParts Required Step Engaging Maintenance Mode Maintenance ModeMaintenance Mode Keys Display Parameters Parameter DefaultsNo Rail Stop Parameter Setting Definitions SPEED3 Check with a Star Trac sales representative for definitions Display Test Maintenance Mode Test ModesCalibrate Scale Csafe Test Auto-Calibration Maintenance Mode Auto CalibrationLast Stat Last Error List DefinitionsDFR Information DFR’s Drive Fault RecordsUploaders Software DisplaySoftware Required on your PC Time RequiredTools Required Obtaining the Fisp and Latest Software Extracting Unzipping the Zip Files Connecting the USB Cable to the PC If a ‘Security Warning’ window appears Click ‘Run’ Project Change Point Uploading the Software into the UploaderReturn to Project Change Point Software MCB Uploading Software into the AC MCB with MCB Uploader Set Up Procedure for Programming modePage Uploading to the MCB Setting Back To Run ModePage Part Replacement Procedures Frequency Recommended Preventative Maintenance Running Belt Tensioning ProcedureStep When finished, remove the tape from the running belt Toll Free 714-669-1660 Tel Table Of Troubleshooting Documents TroubleshootingCheck Speed System and Check Motor System DFR Code 1000000, 100000 DFR Code DFR Code DFR Code 800 DFR Flowchart For # DFR Code 40, 20 DFR Remaining Codes Slipping Running Belt This page intentionally left blank Doc Rev B