American Dryer Corp ADS-464 II manual Pre Start-Up, Preparation for Operation

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SECTION IV

PRE START-UP

A. PREPARATION FOR OPERATION

1.The supply voltage must match the dryer voltage as stated on the aluminum dryer data label which is located on the inner right wall of the electrical cabinet.

2.A separate fused power supply must be connected into safety sprinkler circuit power connection.

3.Open ALL steam supply lines and condensate return line shut-off valves.

4.A compressed air supply of 80 PSI (552 kPa) must be connected into the dryer’s fitting located at the rear corner of the lower heat console section.

5.The dryer exhaust duct must be vented to the outdoors.

6.A water supply of 40 PSI (276 kPa) must be connected into the 1-inch sprinkler pipe connection.

7.The dryer must be lagged to the floor and leveled for proper operation.

8.A fresh air supply from the outdoors of 13,000 cfm (368 cmm) must be available to the dryer.

9.ALL service doors must be closed and ALL access panels and tilt guards must be installed on the dryer.

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Contents ADS-464 Installation/Operator’s Manual Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Motors ServicePower Malfunctions Section Important InformationSafety Precautions Explosion could ResultPage SPECIFICATIONS/DIMENSIONS SpecificationsDimensions Reattach The Control Pendant Arm Installation ProceduresReassembly of Dryer Reassembly Instructions For Dryers Shipped In Three 3 Pieces Page Location Requirements Internal AIR, ELECTRICAL, and Water Connections Air Front Tilt Piston and Sprinkler LinesPage Temperature Probe, Base, and Tumbler Basket Disconnects Electric Tumbler Basket MotorsPage Pendant Tumbler Basket Junction Box Disconnect Left Drum MotorExternal Supply Connections Condensate return line must be 1-1/4 pipe Exhaust Ducting Page Latest Edition Electrical RequirementsElectrical Requirements Electrical Service Specifications ADS-464 SteamPage Fresh AIR Supply Requirements Steam Information Steam RequirementsShut Down Instructions PRE START-UP Preparation for OperationRoutine Maintenance CleaningSuggested Cleaning Schedule Clean any lint accumulation from inside the heat consoleMonthly Component System Descriptions Tumbler Basket Support and Drive SystemPage Page Main AIR Blower and Heat Reclaimer System Heat Reclaimer Adjustment Remove Electricity from the Unit Compressed AIR System Page Safety Devices Door Open Parts SERVICE/PARTS InformationService Warranty Information Returning Warranty CardsWarranty Returning Warranty PartsPage Troubleshooting Troubleshooting Table of Contents NumberMain Disconnect Will Not Turn On Power MalfunctionsVerify red Sprinkler Power on main panel to be illuminated If NO, refer to paragraph #1 above Machine Main Power Shuts Down Blue Indicator Off Sprinkler circuit may be defective3CR CRB Not Used Sprinkler Circuit ComponentsSprinkler Circuit Description Page Emergency Stop E-Stop Buttons 1, 2, Malfunctioning PLC Programmable Logic ControllerPage PLC Message HI-TEMP Fault General DescriptionPage Page Tumbler Basket Section Electrical Malfunctions IntroductionDrum Rotation Sensor PRS1 Rear Panel Control Problems Emergency Stop E-Stop Function If YES, refer to section #3a If NO, refer to section #3b PLC OUT PIN 1 = Drum Reverse PLC OUT PIN 2 = Drum Forward PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP Wiring Back the PLC Programmable Logic Controller DS1-B=LOAD Door Switch DS2-B=UNLOAD Door SwitchProbable Solutions Base Section Electrical Malfunctions Lint Drawer Proximity Switches Wiring Back to the PLC Programmable Logic ControllerPage Probable Causes ADS-464 Pendant Assembly Diagram Pendant Control MalfunctionsLoad Level Unload Tumbler Reverse Tumbler Forward SEL a = Load SEL B = UnloadTumbler Forward Pendant --- PB1 Wiring Diagram Fuse 4 on Main Electrical Panel Faulty SwitchesWiring Back to PLC Programmable Logic Controller Another Emergency Stop E-Stop Button Temperature SensingDisconnect Plug Faulty Switch Wiring Back to TB1 Temperature Sensing Component Descriptions Exhaust RTD Resistive Temperature Device Sens1With the control voltage OFF Circuit Wiring to the Analog Input Module MotorsVerify current setting Check circuit Check motor Retest ADS-464 Idling ADS-464 Running ADC113074 1- 01/24/00-10