American Dryer Corp ADS-464 II manual Monthly

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MONTHLY

Grease the four (4) tumbler (basket) shaft pillow bearings with DC-44 (Dow Corning) grease or equivalent. DC-44 is a lithium grease that conforms to NLGI Grade 2 and has a temperature range of 40º F (4.4º C) to 400º F (204.4º C).

Empty the compressed air filter bowl.

EVERY 90 DAYS

Clean any lint accumulation on main blower wheel.

Remove lint from around the tumbler (basket) drive motors and main blower (fan) motor.

Main blower (fan) shaft bearings must be lubricated. Use a #3 grease or equivalent.

EVERY 6 MONTHS

Remove the gear oil in both tumbler (basket) drive shaft gear reducers. Replace with 1.4 liters (in each gear reducer) of Mobil Oil DTE HH5G (I.S.O. viscosity grade 460) or equivalent.

Main blower fan and drive motor belts should be examined. Cracked or seriously frayed belts should be replaced. Tighten belts when necessary.

Inspect and remove lint accumulation in customer furnished exhaust duct work system.

Open access door on top of tumbler (basket) and remove lint accumulation from tumbler (basket) brush.

NOTE: THE ACCUMULATION OF LINT IN THE EXHAUST DUCT WORK CAN CREATEAPOTENTIAL FIRE HAZARD.

NOTE: When cleaning the dryer cabinets, avoid using harsh abrasive. Aproduct intended for the cleaning or appliances is recommended.

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Contents ADS-464 Installation/Operator’s Manual Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Power Malfunctions ServiceMotors Section Important InformationSafety Precautions Explosion could ResultPage SPECIFICATIONS/DIMENSIONS SpecificationsDimensions Reassembly of Dryer Installation ProceduresReattach The Control Pendant Arm Reassembly Instructions For Dryers Shipped In Three 3 Pieces Page Location Requirements Internal AIR, ELECTRICAL, and Water Connections Air Front Tilt Piston and Sprinkler LinesPage Temperature Probe, Base, and Tumbler Basket Disconnects Electric Tumbler Basket MotorsPage Pendant Tumbler Basket Junction Box Disconnect Left Drum MotorExternal Supply Connections Condensate return line must be 1-1/4 pipe Exhaust Ducting Page Electrical Requirements Electrical RequirementsLatest Edition Electrical Service Specifications ADS-464 SteamPage Fresh AIR Supply Requirements Steam Information Steam RequirementsShut Down Instructions PRE START-UP Preparation for OperationSuggested Cleaning Schedule Routine MaintenanceCleaning Clean any lint accumulation from inside the heat consoleMonthly Component System Descriptions Tumbler Basket Support and Drive SystemPage Page Main AIR Blower and Heat Reclaimer System Heat Reclaimer Adjustment Remove Electricity from the Unit Compressed AIR System Page Safety Devices Door Open Service SERVICE/PARTS InformationParts Warranty Warranty InformationReturning Warranty Cards Returning Warranty PartsPage Troubleshooting Troubleshooting Table of Contents NumberVerify red Sprinkler Power on main panel to be illuminated Power MalfunctionsMain Disconnect Will Not Turn On If NO, refer to paragraph #1 above Machine Main Power Shuts Down Blue Indicator Off Sprinkler circuit may be defective3CR CRB Not Used Sprinkler Circuit ComponentsSprinkler Circuit Description Page Emergency Stop E-Stop Buttons 1, 2, Malfunctioning PLC Programmable Logic ControllerPage PLC Message HI-TEMP Fault General DescriptionPage Page Tumbler Basket Section Electrical Malfunctions IntroductionDrum Rotation Sensor PRS1 Rear Panel Control Problems Emergency Stop E-Stop Function If YES, refer to section #3a If NO, refer to section #3b PLC OUT PIN 1 = Drum Reverse PLC OUT PIN 2 = Drum Forward PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP Wiring Back the PLC Programmable Logic Controller DS1-B=LOAD Door Switch DS2-B=UNLOAD Door SwitchProbable Solutions Base Section Electrical Malfunctions Lint Drawer Proximity Switches Wiring Back to the PLC Programmable Logic ControllerPage Probable Causes Load Level Unload Tumbler Reverse Tumbler Forward ADS-464 Pendant Assembly DiagramPendant Control Malfunctions SEL a = Load SEL B = UnloadTumbler Forward Pendant --- PB1 Wiring Back to PLC Programmable Logic Controller Fuse 4 on Main Electrical Panel Faulty SwitchesWiring Diagram Disconnect Plug Faulty Switch Wiring Back to TB1 Temperature SensingAnother Emergency Stop E-Stop Button Temperature Sensing Component Descriptions Exhaust RTD Resistive Temperature Device Sens1With the control voltage OFF Circuit Wiring to the Analog Input Module MotorsVerify current setting Check circuit Check motor Retest ADS-464 Idling ADS-464 Running ADC113074 1- 01/24/00-10