American Dryer Corp ADS-464 II manual Reassembly Instructions For Dryers Shipped In Three 3 Pieces

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2.Reassembly Instructions For Dryers Shipped In Three (3) Pieces

When the dryer is shipped in three (3) pieces, the tumbler (basket) and the tumbler (basket) base sections are shipped as two (2) separate pieces. The heat console section is shipped as the third piece.

a.Reassemble The Tumbler (Basket) Base Section To The Heat Console Section

Move the heat console section into position by using cables through the eye bolts located at the top of the section or by using a fork truck and lifting the section from underneath. The tumbler (basket) base section is now moved into position with a fork (lift) truck. The seven (7) clearance holes located on the right side of the tumbler (basket) base section (four [4] holes in front and three [3] at the back of the section) must be aligned with the seven (7) 3/8-16 tapped holes on the left side of the heat console section. Use the 3/8-16 x 3” long bolts and the tapered shims supplied with the unit to bolt the section together.

b.Reassemble The Tumbler (Basket) Section Over The Tumbler (Basket) Base

Slowly lower the tumbler (basket) section over the tumbler (basket) base. The four (4) large slots located on the bottom of the tumbler (basket) section (one slot at each corner of the tumbler [basket] section) must be aligned with the top of the pistons in the tumbler (basket) base section. Use the four (4) 1-1/4-12 x 3-1/2” long bolts supplied with the unit to secure the tumbler (basket) section to the tumbler (basket) base section.

c.Reattach The Control Pendant Arm

Position the control pendant arm to the top front of the heat console section by aligning the clearance holes in the arm with the 1/4-20 tapped holes on the top of the heat console section. Use the 1/4-20 x 3” long bolts supplied with the machine to attach the arm to the console.

d.Reconnect The Internal Air, Electric Connections, and Water Connections (refer to page 12 through page 17).

3.Reassembly Instructions for Dryer Shipped in Four Pieces

In this method of shipment the tumbler (basket) section, tumbler (basket) base, lower heat console, and upper heat console are ALL shipped as separate sections.

a.Reassemble The Heat Console Section

Apply silicone (provided with unit) to the flanges of the lower heat console section. Lift the upper heat console section by use of cables through the eyebolts located on the top of the upper console section. Position the upper heat console over the lower heat console section. Use the 5/16-18 hardware provided with the machine to secure the sections together.

b.Reassemble The Tumbler (Basket) Base Section To The Heat Console Section

Move the heat console section into position by using cables through the eyebolts located at the top of the section or by using a fork (lift) truck and lifting the section from underneath. The tumbler (basket) base section is now moved into position with a fork (lift) truck. The seven (7) clearance holes located on the right side of the tumbler (basket) base section (four [4] holes in the front and the three [3] at the back of the section) must be aligned with the seven 3/8-16 tapped holes on the left side of the heat console section. Use the 3/8-16 x 2” long bolts and the tapered shims supplied with the unit to bolt the sections together.

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Contents ADS-464 Installation/Operator’s Manual Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Power Malfunctions ServiceMotors Important Information SectionExplosion could Result Safety PrecautionsPage Specifications SPECIFICATIONS/DIMENSIONSDimensions Reassembly of Dryer Installation ProceduresReattach The Control Pendant Arm Reassembly Instructions For Dryers Shipped In Three 3 Pieces Page Location Requirements Air Front Tilt Piston and Sprinkler Lines Internal AIR, ELECTRICAL, and Water ConnectionsPage Electric Tumbler Basket Motors Temperature Probe, Base, and Tumbler Basket DisconnectsPage Pendant Left Drum Motor Tumbler Basket Junction Box DisconnectExternal Supply Connections Condensate return line must be 1-1/4 pipe Exhaust Ducting Page Electrical Requirements Electrical RequirementsLatest Edition ADS-464 Steam Electrical Service SpecificationsPage Fresh AIR Supply Requirements Steam Requirements Steam InformationShut Down Instructions Preparation for Operation PRE START-UPCleaning Routine MaintenanceSuggested Cleaning Schedule Clean any lint accumulation from inside the heat consoleMonthly Tumbler Basket Support and Drive System Component System DescriptionsPage Page Main AIR Blower and Heat Reclaimer System Heat Reclaimer Adjustment Remove Electricity from the Unit Compressed AIR System Page Safety Devices Door Open Service SERVICE/PARTS InformationParts Returning Warranty Cards Warranty InformationWarranty Returning Warranty PartsPage Troubleshooting Table of Contents Number TroubleshootingVerify red Sprinkler Power on main panel to be illuminated Power MalfunctionsMain Disconnect Will Not Turn On If NO, refer to paragraph #1 above Sprinkler circuit may be defective Machine Main Power Shuts Down Blue Indicator OffSprinkler Circuit Components 3CR CRB Not UsedSprinkler Circuit Description Page Malfunctioning PLC Programmable Logic Controller Emergency Stop E-Stop Buttons 1, 2,Page General Description PLC Message HI-TEMP FaultPage Page Introduction Tumbler Basket Section Electrical MalfunctionsDrum Rotation Sensor PRS1 Rear Panel Control Problems Emergency Stop E-Stop Function If YES, refer to section #3a If NO, refer to section #3b PLC OUT PIN 1 = Drum Reverse PLC OUT PIN 2 = Drum Forward PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP DS1-B=LOAD Door Switch DS2-B=UNLOAD Door Switch Wiring Back the PLC Programmable Logic ControllerProbable Solutions Base Section Electrical Malfunctions Wiring Back to the PLC Programmable Logic Controller Lint Drawer Proximity SwitchesPage Probable Causes Pendant Control Malfunctions ADS-464 Pendant Assembly DiagramLoad Level Unload Tumbler Reverse Tumbler Forward SEL a = Load SEL B = UnloadTumbler Forward Pendant --- PB1 Wiring Back to PLC Programmable Logic Controller Fuse 4 on Main Electrical Panel Faulty SwitchesWiring Diagram Disconnect Plug Faulty Switch Wiring Back to TB1 Temperature SensingAnother Emergency Stop E-Stop Button Exhaust RTD Resistive Temperature Device Sens1 Temperature Sensing Component DescriptionsWith the control voltage OFF Motors Circuit Wiring to the Analog Input ModuleVerify current setting Check circuit Check motor Retest ADS-464 Idling ADS-464 Running ADC113074 1- 01/24/00-10
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