American Dryer Corp ADS-464 II manual Table of Contents

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Table of Contents
SECTION I
IMPORTANT INFORMATION	3
A. Receiving and Handling	3
B. Safety Precautions	4
SECTION II
SPECIFICATIONS/DIMENSIONS	6
A. Specifications	6
B. Dimensions	7
SECTION III
INSTALLATION PROCEDURES	8
A. Reassembly of Dryer	8
B. Location Requirements	11
C. InternalAir, Electrical, and Water Connections	12
D. External Supply Connections	18
E. Electrical Requirements	22
F. FreshAir Supply Requirements	25
G. Steam Information	26
H. Shut Down Instructions	27
SECTION IV
PRE START-UP	28
A. Preparation for Operation	28
SECTION V
ROUTINE MAINTENANCE	29
A. Cleaning	29
SECTION VI
COMPONENT SYSTEM DESCRIPTIONS	31
A. Tumbler (Basket) Support and Drive System	31
B. MainAir Blower and Heat Reclaimer System	34
C. CompressedAir System	36
D. Safety Devices	38

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Contents ADS-464 Installation/Operator’s Manual Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Motors ServicePower Malfunctions Important Information SectionExplosion could Result Safety PrecautionsPage Specifications SPECIFICATIONS/DIMENSIONSDimensions Reattach The Control Pendant Arm Installation ProceduresReassembly of Dryer Reassembly Instructions For Dryers Shipped In Three 3 Pieces Page Location Requirements Air Front Tilt Piston and Sprinkler Lines Internal AIR, ELECTRICAL, and Water ConnectionsPage Electric Tumbler Basket Motors Temperature Probe, Base, and Tumbler Basket DisconnectsPage Pendant Left Drum Motor Tumbler Basket Junction Box DisconnectExternal Supply Connections Condensate return line must be 1-1/4 pipe Exhaust Ducting Page Latest Edition Electrical RequirementsElectrical Requirements ADS-464 Steam Electrical Service SpecificationsPage Fresh AIR Supply Requirements Steam Requirements Steam InformationShut Down Instructions Preparation for Operation PRE START-UPCleaning Routine MaintenanceSuggested Cleaning Schedule Clean any lint accumulation from inside the heat consoleMonthly Tumbler Basket Support and Drive System Component System DescriptionsPage Page Main AIR Blower and Heat Reclaimer System Heat Reclaimer Adjustment Remove Electricity from the Unit Compressed AIR System Page Safety Devices Door Open Parts SERVICE/PARTS InformationService Returning Warranty Cards Warranty InformationWarranty Returning Warranty PartsPage Troubleshooting Table of Contents Number TroubleshootingMain Disconnect Will Not Turn On Power MalfunctionsVerify red Sprinkler Power on main panel to be illuminated If NO, refer to paragraph #1 above Sprinkler circuit may be defective Machine Main Power Shuts Down Blue Indicator OffSprinkler Circuit Components 3CR CRB Not UsedSprinkler Circuit Description Page Malfunctioning PLC Programmable Logic Controller Emergency Stop E-Stop Buttons 1, 2,Page General Description PLC Message HI-TEMP FaultPage Page Introduction Tumbler Basket Section Electrical MalfunctionsDrum Rotation Sensor PRS1 Rear Panel Control Problems Emergency Stop E-Stop Function If YES, refer to section #3a If NO, refer to section #3b PLC OUT PIN 1 = Drum Reverse PLC OUT PIN 2 = Drum Forward PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP DS1-B=LOAD Door Switch DS2-B=UNLOAD Door Switch Wiring Back the PLC Programmable Logic ControllerProbable Solutions Base Section Electrical Malfunctions Wiring Back to the PLC Programmable Logic Controller Lint Drawer Proximity SwitchesPage Probable Causes Pendant Control Malfunctions ADS-464 Pendant Assembly DiagramLoad Level Unload Tumbler Reverse Tumbler Forward SEL a = Load SEL B = UnloadTumbler Forward Pendant --- PB1 Wiring Diagram Fuse 4 on Main Electrical Panel Faulty SwitchesWiring Back to PLC Programmable Logic Controller Another Emergency Stop E-Stop Button Temperature SensingDisconnect Plug Faulty Switch Wiring Back to TB1 Exhaust RTD Resistive Temperature Device Sens1 Temperature Sensing Component DescriptionsWith the control voltage OFF Motors Circuit Wiring to the Analog Input ModuleVerify current setting Check circuit Check motor Retest ADS-464 Idling ADS-464 Running ADC113074 1- 01/24/00-10