American Dryer Corp ADS-464 II manual Steam Information, Steam Requirements

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G. STEAM INFORMATION

It is your responsibility to have ALL plumbing connections made by a qualified professional to assure that the steam plumbing installation is adequate and conforms with local and state regulations or codes.

IMPORTANT: Failure to comply with the requirements stipulated in this manual can result in component failure which will VOID THE WARRANTY.

NOTE: TheADS-464 is manufactured with a pneumatic (piston) damper system which requires an external air supply of 80 psi ± 10 psi (552 kPa ± 69 kPa).

1.Steam Coil PH Level

The normal PH level for copper type steam coils must be maintained between a value of 8.5 to 9.5. For steel type steam coils the PH level must be maintained between a value of 9.5 to 10.5. These limits are set to limit the acid attack of the steam coils.

IMPORTANT: Coil failure due to improper PH level will VOID THE WARRANTY.

2.Steam Requirements

Inlet ------- 2” supply line connection Return ---- 1-1/4” return line connection

OPERATING STEAM PRESSURE

MAXIMUM

125 psig

 

862 kPa

 

 

 

 

MINIMUM

100 psig

 

690 kPa

 

 

 

 

HEAT INPUT (NORMAL LOAD)

 

60 bph

 

 

 

 

CONSUMPTION (APPROXIMATE)

1,980 lbs/hr

 

898 kg/hr

 

 

 

 

Shaded areas are stated in metric equivalents

3.Installation Instructions

To ensure an adequate supply of steam is provided, be sure that the steam lines and return lines are sized and laid out as stipulated in this manual. Inadequate steam lines and return lines or improper steam plumbing will result in poor performance and can cause component failure. Clean dry steam must be provided to the dryer.

IMPORTANT: Steam coil failure due to hammer by wet steam will VOID THE WARRANTY.

a.The presence of the condensate in the steam supply will cause water hammer and subsequent heat exchanger (steam coil) failure. The steam supply connection into the main supply line must be made with a minimum 10-inch (25.4 cm) riser. This will prevent any condensate from draining toward the dryer.

b.The steam supply piping to the dryer must include a 12-inch (30.48 cm) rise along with a drip trap and check valve. This will prevent and condensate from entering the steam coil.

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Contents ADS-464 Installation/Operator’s Manual Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Service Power MalfunctionsMotors Section Important InformationSafety Precautions Explosion could ResultPage SPECIFICATIONS/DIMENSIONS SpecificationsDimensions Installation Procedures Reassembly of DryerReattach The Control Pendant Arm Reassembly Instructions For Dryers Shipped In Three 3 Pieces Page Location Requirements Internal AIR, ELECTRICAL, and Water Connections Air Front Tilt Piston and Sprinkler LinesPage Temperature Probe, Base, and Tumbler Basket Disconnects Electric Tumbler Basket MotorsPage Pendant Tumbler Basket Junction Box Disconnect Left Drum MotorExternal Supply Connections Condensate return line must be 1-1/4 pipe Exhaust Ducting Page Electrical Requirements Electrical RequirementsLatest Edition Electrical Service Specifications ADS-464 SteamPage Fresh AIR Supply Requirements Steam Information Steam RequirementsShut Down Instructions PRE START-UP Preparation for OperationSuggested Cleaning Schedule Routine MaintenanceCleaning Clean any lint accumulation from inside the heat consoleMonthly Component System Descriptions Tumbler Basket Support and Drive SystemPage Page Main AIR Blower and Heat Reclaimer System Heat Reclaimer Adjustment Remove Electricity from the Unit Compressed AIR System Page Safety Devices Door Open SERVICE/PARTS Information ServiceParts Warranty Warranty InformationReturning Warranty Cards Returning Warranty PartsPage Troubleshooting Troubleshooting Table of Contents NumberPower Malfunctions Verify red Sprinkler Power on main panel to be illuminatedMain Disconnect Will Not Turn On If NO, refer to paragraph #1 above Machine Main Power Shuts Down Blue Indicator Off Sprinkler circuit may be defective3CR CRB Not Used Sprinkler Circuit ComponentsSprinkler Circuit Description Page Emergency Stop E-Stop Buttons 1, 2, Malfunctioning PLC Programmable Logic ControllerPage PLC Message HI-TEMP Fault General DescriptionPage Page Tumbler Basket Section Electrical Malfunctions IntroductionDrum Rotation Sensor PRS1 Rear Panel Control Problems Emergency Stop E-Stop Function If YES, refer to section #3a If NO, refer to section #3b PLC OUT PIN 1 = Drum Reverse PLC OUT PIN 2 = Drum Forward PLC OUT PIN 7 = Unload Door Open PLC OUT PIN 10 = Front UP Wiring Back the PLC Programmable Logic Controller DS1-B=LOAD Door Switch DS2-B=UNLOAD Door SwitchProbable Solutions Base Section Electrical Malfunctions Lint Drawer Proximity Switches Wiring Back to the PLC Programmable Logic ControllerPage Probable Causes Load Level Unload Tumbler Reverse Tumbler Forward ADS-464 Pendant Assembly DiagramPendant Control Malfunctions SEL a = Load SEL B = UnloadTumbler Forward Pendant --- PB1 Fuse 4 on Main Electrical Panel Faulty Switches Wiring Back to PLC Programmable Logic ControllerWiring Diagram Temperature Sensing Disconnect Plug Faulty Switch Wiring Back to TB1Another Emergency Stop E-Stop Button Temperature Sensing Component Descriptions Exhaust RTD Resistive Temperature Device Sens1With the control voltage OFF Circuit Wiring to the Analog Input Module MotorsVerify current setting Check circuit Check motor Retest ADS-464 Idling ADS-464 Running ADC113074 1- 01/24/00-10