American Dryer Corp ML-130 III Steam Information, Steam Coil pH Level, Installation Instructions

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NOTE: The dryer must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

Steam Information ____________________

It is your responsibility to have all steam plumbing connections made by a qualified professional to ensure that the installation is adequate and conforms to local and state regulations or codes.

IMPORTANT: Failure to comply with the requirements stipulated in this manual can result in component failure, which will void the warranty.

NOTE: The dryer is manufactured with a pneumatic (piston) damper system, which requires an external supply of clean, dry, and regulated air of 0.75 cfh (0.02 cmh) @ 80 psi +/- 10 psi (5.51 bar +/- 0.68 bar). Refer to Steam Damper Air System Connections on the following page.

Steam Coil pH Level

The normal pH level for copper type steam coils must be maintained between a value of 8.5 to 9.5. For steel type steam coils the pH level must be maintained between a value of 9.5 to 10.5. These limits are set to limit the acid attack of the steam coils.

IMPORTANT: Coil failure due to improper pH level will void the warranty.

Steam Requirements, High Pressure

Inlet

1-1/4” supply line connection

 

qty. 1 at top manifold.

Return

1-1/4” return line connection

 

qty. 1 at bottom manifold.

Operating Steam Pressure

Maximum

125 psig*

862.84 kPa

Heat Input (Normal Load)

13 Bhp

 

 

 

Consumption (Approximate)

450 lb/hr

202.2 kg/hr

 

 

 

Shaded areas are stated in metric equivalents

*The minimum operating pressure for optimum results is 100 psig (689.47 kPa).

Installation Instructions

To ensure that an adequate supply of steam is provided, be sure that the steam supply lines and steam return lines are sized and laid out as stipulated in this manual. Inadequate steam supply and steam return lines or improper steam plumbing will result in poor performance and can cause component failure. Clean, dry, and regulated steam must be provided to the dryer.

IMPORTANT: Steam coil failure due to water hammer by wet steam will void the warranty.

The pressure of the condensate in the steam supply line will cause water hammer and subsequent heat exchanger (steam coil) failure. The steam supply connection into the main supply line must be made within a minimum 12-inch (30.48 cm) riser. This will prevent any condensate from draining towards the dryer.

The steam supply line to the dryer must include a 12-inch (30.48 cm) riser along with a drip trap and check valve. This will prevent any condensate from entering the steam coil.

Flexible hoses or couplings must be used. The dryer vibrates slightly when it runs and this will cause the steam coil connections to crack if they are hard piped to the supply and return mains.

Shutoff valves for each dryer should be installed in the supply, return, and drip trap return lines. This will allow the dryer to be isolated from the supply and return mains if the dryer needs maintenance work.

Install an inverted bucket steam trap and check valve for each unit at least 12-inch (30.48 cm) below steam coil as close to the coil as possible.

A trap with a capacity of 1,200 lb (544 kg) of condensate per hour at 125 psi (8.61 bar) is needed for each unit.

A 3/4-inch (19.05 mm) vacuum breaker should be installed for each unit in the piping. This will prevent the condensing steam from causing a vacuum inside the coil and possibly damaging the coil.

Dryers with optional solenoid valve must be mounted with coil positioned directly above the valve body.

The supply and return lines should be insulated. This will save energy and provide safety for the operator and maintenance personnel.

Water pockets in the supply line, caused by low points, will provide wet steam to the coil possibly causing coil damage. All horizontal runs of steam supply piping should be pitched 1/4-inch (6.35 mm) for every 1 foot (0.31 meters) back towards the steam supply header causing any condensate in the line to drain to the header. Install a bypass trap in any low point to eliminate wet steam.

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American Dryer Corp.

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Contents ML-130 III / ML-130DR Installation Manual American Dryer CorporationRetain This Manual in a Safe Place for Future Reference Date of Purchase Model no RESELLER’S Name Serial NumbersTable of Contents Safety Precautions What To Do If You Smell GasPersonal injury or fire could result 113335 ML-130 Specifications ElectricML-130 Specifications ML-130DR Specifications ML-130DR Specifications Location Requirements Installation ProceduresUnpacking/Setting Up Leveling DryerDryer Enclosure Requirements To Remove Top Console ModuleExhaust Transition Piece Gas and Electric Only Fresh Air Supply Requirements Exhaust RequirementsGeneral Exhaust Ductwork Information ML-130 Outside Ductwork ProtectionSingle Dryer Venting Multiple Dryer Common VentingML-130DR Multiple Dryer Venting Electrical Service SpecificationsElectrical Information Electrical RequirementsElectrical Connections Gas Model and Steam Model DryersElectric Model Dryers Gas Supply Gas InformationGrounding Fire or explosion could resultML-130 ML-130DRSteam Coil pH Level Installation InstructionsSteam Information Steam Requirements, High PressureAir Connection Steam Damper Air System ConnectionsAir Requirements Compressed Air Supply Air Pressure Steam Damper System OperationHeat Circuit Operational Test Gas Models Preparation for OperationPreoperational Test Electric ModelsShutdown Instructions Operating InstructionsService/Parts Information Warranty InformationRoutine Maintenance Reversing Timer Spin/Dwell Adjustments Data Label InformationLubrication Procedure for Functional Check Replacement Components Microprocessor Controller Computer BoardFor Models with DSI Module Type Manual Reset Burner Hi-Limit Instructions Fire Suppression SystemTypical water supply Optional Manual Bypass ADC Part No 12 07/31/08